Nbsp;nbsp;nbsp; manual palletizing is an indispensable part of the production process. Whether it is electronic products, food, cosmetics, or even building materials, all need to complete the process of packaging and storage through palletizing. However, there are many problems in the traditional manual palletizing. On the one hand, manual palletizing is time-consuming and laborious, and workers need to stand next to the shelves and continuously lift heavy objects up and down, which is prone to industrial injury and fatigue. On the other hand, manual palletizing is inefficient, a shelf takes half an hour to an hour to complete palletizing, affecting the efficiency of the entire production line. In order to solve these problems, the carton stacker came into being.
Nbsp;nbsp;nbsp; carton palletizer is a kind of automatic assembly line equipment. By stacking cartons, plastic boxes, wooden cases and other goods neatly by robot, and automatically adjusting the parameters such as stacking position, height and layer number according to the number of products, automatic palletizing operation can be realized, and the production efficiency and quality can be greatly improved. The following will help readers to better understand and use the carton stacker by introducing its working principle, technical features and application scenarios.
Nbsp;nbsp;nbsp; part I: how it works
Nbsp;nbsp;nbsp; carton stacker adopts advanced technologies such as machine vision, sensor and PLC control system, which can identify goods quickly and accurately, and sort and stack according to the shape, size, weight and other parameters of the product. Its workflow mainly includes the following steps:
Nbsp;nbsp;nbsp;1. Put the goods: put the goods on the transport line, identify them through the sensor and send them to the palletizing area.
Nbsp;nbsp;nbsp;2. Palletizing design: the palletizing machine automatically generates the optimized stacking type according to the preset parameters such as stacking position, height and number of layers, so as to maximize the stacking efficiency.
Nbsp;nbsp;nbsp;3. High-speed grasping: high-speed grabbing and stacking of goods through devices such as robot arms and suckers.
Nbsp;nbsp;nbsp;4. Accurate positioning: the palletizer can accurately locate the location and direction of the goods, ensuring that each stack is neat and tightly stacked.
Nbsp;nbsp;nbsp;5. Fast output: the palletizer can pack, seal and label automatically to achieve fast output.
The processes of the above series of nbsp;nbsp;nbsp; operations are automatically completed by the mechanical arm through the computer program on the carton palletizer, which can not only greatly improve the stacking efficiency, but also avoid manual errors, improve safety, and ensure the stability and efficiency of the production process.
Nbsp;nbsp;nbsp; part II: technical features
The technical characteristics of nbsp;nbsp;nbsp; carton palletizer are mainly reflected in the following aspects:
Nbsp;nbsp;nbsp;1. High degree of automation: the whole process of carton palletizer is automated, which gets rid of the human participation of traditional manual palletizing and reduces the labor cost and the risk of industrial injury.
Nbsp;nbsp;nbsp;2. High precision: through machine vision, sensor, PLC control and other technologies, the palletizer can accurately identify parameters such as cargo volume, weight and shape, and achieve high-precision and efficient palletizing operation.
Nbsp;nbsp;nbsp;3. Strong flexibility: the carton palletizer can change programs and parameters according to the needs, adapt to different product types, quantities and specifications, and improve the flexibility and response speed to meet the market demand.
Nbsp;nbsp;nbsp;4. Simple maintenance: the palletizer adopts modern PLC control system and programmable man-machine interface, the daily maintenance and maintenance is simple and convenient, reducing the maintenance cost.
Nbsp;nbsp;nbsp; part 3: application scenarios
Nbsp;nbsp;nbsp; carton palletizer is widely used in production, mainly related to the following industries:
Nbsp;nbsp;nbsp;1. Food industry: carton palletizer can automatically pack, pack and palletize all kinds of food to ensure product quality.
Nbsp;nbsp;nbsp;2. Pharmaceutical industry: carton palletizer can automatically complete the sub-packaging, packaging, palletizing and other work of pharmaceutical products, medical consumables and other products.
Nbsp;nbsp;nbsp;3. Building materials industry: carton palletizer can automatically classify, stack and pack building materials, hardware tools, machinery and equipment and other products.
Nbsp;nbsp;nbsp;4. Electronics industry: carton palletizer is suitable for automatic assembly line of electronic products, LED panels, LCD screens and precision components.
To sum up, the carton palletizer has been widely used in the production field because of its high degree of automation, high precision, strong flexibility, simple maintenance and so on. The emergence of it has completely solved the problems of low efficiency of traditional manual palletizing, high labor intensity of workers, prone to industrial injuries and so on. It is believed that with the continuous development of science and technology, the carton stacker will exert its superior performance in more fields and bring higher production efficiency and better production environment for people.