Article catalogue:
- 1 、How to use the injection molding machine manipulator?
- 2 、What are the grasping methods of industrial manipulators?
- 3 、What components does the manipulator need in the whole production process?
- 4 、On the injection molding machine, how can the manipulator remove plastic products, such as motorcycle handles, intact? Urgently needed, thank you!
- 5 、The method of adjusting the Jump of cylinder clamp of Pneumatic Chuck
- 6 、What is a stamping manipulator? What are the characteristics of the stamping manipulator?
How to use the injection molding machine manipulator?
Hello, my friend. Are you asking about the adjustment method of the injection molding machine manipulator?
There are many brands of injection molding machine manipulators, the adjustment interface of different brands is different, and the specific adjustment methods are different.
In terms of power, the manipulator has servo and cylinder, and servo cylinder hybrid. In terms of movement, there are horizontal walking type and reversal type, and advanced ones also have 6-axis manipulators.
Let’s take the commonly used Youxin horizontal servo manipulator as an example to illustrate briefly. The horizontal servo manipulator can move along the XYZ (front and back, left and right, up and down) direction. The end of the arm can be installed to remove the fixture, which can remove the sucker or grip used for the product according to the different products, or the pneumatic clamp for clamping the material head. When the mold is opened, the mechanical arm drops to the appropriate position in the mold to absorb the product, clamps the material head, and removes the product and material head from the mold, then the mechanical arm rises above the mold and moves to the back of the injection molding machine (sometimes to the front). The clamp opens above the material head box, allowing the material head to fall into the material head box. As the manipulator continues to move to the right position, the arm drops, the arm turns 90 degrees, and the product is placed on the conveyor belt or line machine. Then the robotic arm goes back to the top of the mold and waits for the next mold product to be removed. This is probably the process. Therefore, it is necessary to set the action mode of the manipulator according to the product requirements, and set the position and speed of each step of the manipulator, as well as the waiting time and so on. Only when there is no problem with the trial run can it run automatically.
Of course, specific adjustment requires a certain skilled process and experience accumulation. Therefore, if you want to use the manipulator, you must first carefully read the manipulator operating instructions and adjust step by step according to the instructions.
I hope my answer will be helpful to you. If there is anything you don’t understand, you can contact me.
What are the grasping methods of industrial manipulators?
This is a CNC machine manipulator, grasping with claws, of course, different types of grasping methods are not the same. So it depends on what kind of industrial manipulator you are designing.
What components does the manipulator need in the whole production process?
1. Manipulator body
The use of high-strength columns, Taiwan gear rack, high-strength aluminum processing.
2. End device of manipulator
It contains 180-degree rotating cylinder, pneumatic fingers, fixtures, etc. As far as the hand grasping module is concerned, the end device of the CNC lathe manipulator includes pneumatic rotary cylinder, pneumatic fingers and fixtures. according to the requirements of the clamping process of the workpiece processed by the CNC lathe, the most suitable end device can be configured to meet the fast and accurate clamping requirements of all kinds of shaft workpieces, circular workpieces, circular workpieces, special-shaped workpieces and other special workpieces.
3. Manipulator control system
Adopt German Siemens PLC+ German Siemens touch screen, high precision servo motor and reducer.
4. Silo
Customized according to the size of the workpiece. According to the shape, size, weight and process characteristics of the workpiece produced by the customer’s CNC lathe, various silos that are most suitable for you are tailored to fully meet the prevention requirements of shaft workpieces, circular workpieces, circular workpieces, special-shaped workpieces and other special workpieces. it makes it easier for you to place the workpiece.
On the injection molding machine, how can the manipulator remove plastic products, such as motorcycle handles, intact? Urgently needed, thank you!
When debugging, first manually debug the position of the manipulator, and then semi-automatically, when manual adjustment, first turn off the air pressure and power supply of the manipulator, safe (novice). First determine the downward position of the manipulator, manually put down the arm of the manipulator and come to the mold without hitting the mold, lock the arm and determine the position of the downlink. Then push the arm to the right position in the direction of the product, lock the product and determine the pull position. In short, no matter where the arm of the manipulator goes down, it will not hit the mold. First semi-automatic and then fully automatic.
The method of adjusting the Jump of cylinder clamp of Pneumatic Chuck
The method of adjusting the runout of the pneumatic chuck is as follows:
1. First, remove the workpiece from the chuck, and then insert the knife handle or manipulator fixture into the chuck to rotate it.
two。 Use a micrometer caliper or fixture caliper to measure the jump value of the clamp. When measuring, place the caliper on the outer edge of the clamp, move the caliper to a different position, and record the reading.
3. Find the maximum and minimum position of the cylinder clamp run-out, and then adjust the pneumatic control system of the chuck. The problem of cylinder clamp runout is solved by fine-tuning the cylinder of the pneumatic system.
4. After adjustment, the runout of the clamp should be measured again to reach an acceptable range.
It should be noted that when adjusting the runout of the pneumatic chuck clamp, care should be taken not to overadjust it. Excessive adjustment may lead to inaccurate pressure or position of the cylinder, thus affecting the clamping strength of the manipulator or handle, and then affecting the processing quality and efficiency. Therefore, it is suggested that the adjustment should be made as far as possible under the condition of ensuring normal use and keeping the drum clamp jumping within the allowable range.
What is a stamping manipulator? What are the characteristics of the stamping manipulator?
Stamping manipulator is a kind of equipment specially developed to realize automatic unmanned production on the basis of automatic equipment and according to the characteristics of stamping production. Can replace manual stamping, handling, loading and unloading of materials on various stamping stations, and the efficiency of the whole production line reaches 5 seconds. For the repetitive, dangerous and high-tempo processing industries such as stamping, this automation equipment can save labor costs and improve the safety of labor and equipment. Maintaining product production capacity, quality and process stability is an important embodiment of the “pioneering and innovative” spirit of modern industrialization.
Characteristics of stamping manipulator:
1. The main drive is realized by high performance servo motor.
2. It can realize fast positioning, lifting, moving and other actions.
3. Specially designed lateral translation structure and auxiliary lifting structure.
4. the whole machine is controlled by microcomputer and the interlock control of punch, and the operation and parameter setting are carried out through touch screen.
This is the end of the introduction of the manipulator pneumatic fixture. Thank you for taking the time to read the contents of this site. Don’t forget to look for more information about the installation of the manipulator pneumatic fixture and the manipulator pneumatic fixture.