Low-position palletizer is a widely used automation equipment, which can help enterprises to improve production efficiency and reduce labor costs. However, with the continuous growth of market demand, the use of low-position palletizers is becoming more and more common, and some potential safety risks begin to emerge. This paper will introduce the working principle, advantages and operation steps of the low-position palletizer, and discuss its possible safety risks.
The working principle of low position palletizer
The low-position palletizer is a kind of automatic equipment that can remove the packaged product from the conveyor belt and palletize it to the tray in a predetermined way. Its working principle mainly includes the following steps:
1. Conveyor belt conveyor: first, the product needs to be transported through the conveyor belt to the working area of the low palletizer.
two。 Identification and positioning: the low-position palletizer needs to identify the type and location of the product through the corresponding sensors and cameras, and determine the way of palletizing.
3. Palletizing: the low palletizing machine will palletize the product to the tray in a certain way according to the preset procedure.
4. Pallet conveying: after the palletizing is completed, the pallet needs to be transported to the designated location by conveyor belt or forklift.
Second, the advantages of low-position stacker
The low position palletizer has the following advantages:
1. Improve production efficiency: the low position palletizer can automatically complete the palletizing work, which greatly improves the production efficiency and shortens the production cycle.
two。 Reduce labor cost: low-position palletizer can replace manual work to complete palletizing, which reduces labor cost and improves production efficiency.
3. Reduce error: the low-position palletizer can automatically complete the palletizing work according to the preset program, reducing the human error.
4. Improve safety: low-position palletizer can replace manual work to complete the palletizing, reducing the hidden danger of manual operation.
3. Operation steps of low position palletizer
The operation steps of the low palletizer are as follows:
1. Preparation: first of all, the product needs to be placed on the conveyor belt and ensure the normal operation of the conveyor belt.
two。 Setting parameters: according to the type and quantity of products, set the palletizing parameters of the low palletizer, including palletizing mode, palletizing height, palletizing layers and so on.
3. Start the low palletizer: start the low palletizer and wait for it to complete the palletizing work.
4. Check the palletizing results: after the palletizing is completed, you need to check whether the palletizing results meet the requirements, such as palletizing height, number of layers, stability and so on.
5. Transport pallet: transport the pallet to the designated location and prepare for the next step.
IV. Hidden dangers existing in low-level palletizers
Although the low-position palletizer has many advantages, there are also some potential safety risks, including the following aspects:
1. Equipment safety: the equipment safety of low-level stacker needs to be guaranteed, such as protective shield, safety door, emergency stop switch and so on.
two。 Personnel safety: in the operation of the low stacker, it is necessary to pay attention to the safety of the personnel to avoid injury to the operator.
3. Product quality: the low-position palletizer needs to set the corresponding parameters according to the type and quantity of the product, if it is not set properly, it may lead to the decline of product quality.
4. Environmental safety: low-position palletizers need to work in the corresponding environment, such as temperature, humidity, etc., need to pay attention to the safety of the environment.
V. conclusion
Low-position palletizer is a widely used automation equipment, which can help enterprises to improve production efficiency and reduce labor costs. However, in the process of using low-level palletizer, we need to pay attention to equipment safety, personnel safety, product quality and environmental safety and other issues to avoid potential safety risks. Only under the premise of safe operation can the low-level palletizer become a secret weapon for enterprises to improve production efficiency.