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Teaching video of welding robot teaching programming (teaching video of welding robot teaching programming)

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How to program a welding robot? Ask for a tutorial

For the action route of the welding robot, generally a path is artificially set and input to the program memory of the robot to control the precise movement of different joint motors at a certain angle. In this way, according to the mechanical and electrical interlocking relationship and the control logic of the program, each action performed by the robot executes a corresponding section of program code from beginning to end. Including: server motor / stepper motor rotation and electric welding machine on and off.

In general, the programming languages for the control system of welding robot are: 1, assembly language; (for ordinary 51 single-chip microcomputer) 2, C language; (for most 51 and C8051F single-chip computers, as well as DSP and ARM) 3, VHDL; (for most CPLD and FPGA) 4, Clover; (for DSP and ARM, and upper IPC) 5, ladder diagram; (for PLC PLC) robot welding off-line programming technology

At present, robot programming can be divided into two ways: teaching programming and offline programming. Under the condition that the task to be completed by the robot is not very complex, and the programming time is relatively short compared to the working time, teaching programming is effective and feasible, but it is not satisfactory in many complex homework applications.

Otc robot step returns instruction usage

The first step of the OTC welding robot programming step tutorial:

Find a job origin for the OTC welding robot: click the “program” on the teaching box, enter 9999, press “OK”, press “forward check”, and the yellow current step is displayed on the teaching box.

Step 2 of the programming procedure tutorial for OTC welding robot

Create an empty program: click the program on the instruction box to enter an empty program number and press record.

Step 3 of the programming procedure tutorial for OTC welding robot

Find the starting point of welding, find it and press “record”.

OTC welding robot programming step 4:

On the teaching box, switch the coordinates to “tool” coordinates, press “Z+” to raise the welding torch around the 10cm of the workpiece, move the cursor on the teaching box to the previous step (press “Action may + ↑”, then press “Action may + insert”, press “OK”.

OTC welding robot programming step 5: press “forward check” to the welding start point, enter the welding start command “AS”, change to good current, voltage and welding speed, and then press “write” (if there is no need to change the current, voltage and welding speed directly “write”).

Step 6 of the OTC welding robot programming procedure tutorial:

Find the location of the welding end point, and change the command “JOINT point” to “Lin line” (press the “action may be + 8”) command and press “record”.

OTC welding robot programming step 7:

Enter the welding end command “AE” (press “Action may + AE”) and press “write”.

OTC welding robot programming step 8:

Change the coordinates to “tool” coordinates, press “Z +” to raise the welding torch about the distance from the workpiece 10cm, change the command to “JOINT point” or “Lin line”, press record.

OTC welding robot programming step 9:

Click the steps on the teaching box, enter “1” and press “OK” after calling the steps, “forward check” the robot to the first step, then click the “steps” on the teaching box to find the “final steps”, press “OK”, and press “record”.

Step 10 of the OTC welding robot programming step tutorial:

Enter the terminal command END: press “Action may + END”.

How to realize welding by industrial robot?

In order to complete the welding operation, the welding robot must rely on the support and cooperation of the control system and auxiliary equipment. The complete welding robot system is composed of robot manipulator, positioner, controller, control system, welding sensor, central control computer and corresponding security equipment.

The welding robot completes the welding work through teaching programming, which is completed step by step. The operator sets the key points of the weld trajectory and welding parameters in the teaching device. The welding parameters mainly include welding current, welding voltage, welding speed, wire feeding speed, welding torch position, swing amplitude and so on. The industrial welding robot can remember the operation of the operator and automatically generate the program to perform the operation continuously.

After generating the programming, we need to complete the teaching operation first, observe whether the movement track of the industrial welding robot is deviated, and then carry out the trial welding operation, and the operator adjusts the welding parameters according to the welding quality. After completing the demonstration and teaching, you only need to give the industrial welding robot a start command to carry out accurate welding.

When starting the industrial welding robot, it is necessary to give the operation flow, which can reduce the incidence of misoperation and misoperation, and the intelligent welding system will stop work and play a protective role.

The central control computer plays an important role in welding. Connected with the welding robot controller through the serial interface, the central control computer is mainly used to form a communication network between computers at the same or different levels, and to cooperate with the sensor system at the same time. realize off-line programming of welding paths and parameters, application of welding home system and management of production data.

The welding robot realizes automatic welding production, thanks to the cooperation and function of various components, which can stabilize the welding quality, improve the welding efficiency and define the production cycle of the product.

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