A list of the contents of this article:
- 1 、What is the principle to control the metering accuracy of liquor filling machine?
- 2 、What is the work flow of the liquor filling machine?
- 3 、What kind of filling machine do you mainly use for liquor?
- 4 、What is the filling machine?
- 5 、Which parts does the liquor filling machine consist of?
What is the principle to control the metering accuracy of liquor filling machine?
The liquor filling machine produced by Qingzhou Huilian filling Machinery Co., Ltd. mainly has two measuring methods: measuring cup type and time type, and the filling accuracy is determined according to different capacity.
1. Main technical parameters:
Adapt to bottle type: bottle height 180-360mm bottle diameter 50-110mm
Rated efficiency: (50-500ml) 5000 bottles / h
Speed regulation form: frequency conversion stepless speed regulation
Motor power: 1.1KW
Appearance size: 1000 × 1000 × 1800 (length × width × height)
Filling accuracy: 500ml ±1.5ml (20o)
Weight: 1000kg
2. Main structure and working principle:
The GZD18Q liquid quantitative filling machine is mainly composed of the following parts:
(1) body part; (2) transmission part; (3) top bottle part; (4) injection valve part
Points; (5) wine tank and liquid level control part.
The machine is a rotary structure, fully automatic in and out of the bottle dial wheel, semi-automatic manual bottle up and down. The machine adopts the gravity principle, the filling valve is filled quantitatively, the liquid is filled when working, the bottle holder rises against the bottle to be filled, then the upper filling valve is closed, the lower filling valve is opened, and the liquid flows into the bottle from the lower filling valve to achieve the purpose of filling. After filling, the bottle drops out of the bottle with the bottle holder and enters the next process.
In the transmission system of this machine, the motor drives the reducer, the reducer drives the gear to the gear, and the gear drives the filling part to rotate. This machine adopts frequency converter and reducer made in Taiwan.
Third, installation and debugging:
1. When this machine is installed, it does not need to be fixed by anchor bolts, it only needs to harden and flatten the ground. The bottom four corners of the machine body are equipped with adjusting screws to adjust the height. The horizontal deviation of the upper plane of the machine body shall not be more than 1cm 1000.
two。 Debug:
a. Adjust the height of the filling nozzle. Open the lower right baffle of the filling machine base and use a special handle to adjust the lifting mechanism. The height adjustment is as follows: the bottle mouth is 10mm-20mm off the top of the bottle mouth.
b. Adjustment of the bottle pulling wheel of the automatic filling machine: loosen the screw fastening the pick wheel, turn the pick wheel, so that the bottle is accurately fed into the bottle holder of the rotary part, and after adjustment, tighten the fastening screw.
Adjustment of the bottle wheel: loosen the screw of the fastening wheel, turn the wheel, so that the bottle can enter the wheel smoothly after filling, and then tighten the screw.
c. Semi-automatic filling should be fixed after the fork on the bottle holder is positioned in the center of the bottle holder.
Fourth, use and operation:
1. First put an empty bottle on the bottle holder and let it turn around to see if the empty bottle is empty.
It passed smoothly.
2. When using this equipment, you should idle for one minute before each shift, and check that it is not available.
Production can not be started until after the failure. Each shift should wipe the equipment clean and check the snails before leaving work.
If the bolt is loose or not, close the intake valve connected to the machine.
3. The electric control part of this machine is controlled by high precision multi-function frequency converter, and the speed is fast and flat.
Steady. The frequency converter has been adjusted and locked when it leaves the factory. Users do not need to adjust.
4. The plucking wheel in and out of the bottle is equipped with overload protection device, so when there is a stop of the card bottle, you only need to adjust the dialing wheel to continue to work.
5. Lubrication:
1. The lubrication of each bearing is added once a month according to the situation.
2. The parts of the lifting rod are lubricated every two shifts.
3. The lubrication of the motor and the reducer shall be carried out in accordance with the requirements of the specification.
VI. Maintenance and maintenance:
1. In order to make the equipment have the best reliability and life, regular maintenance is necessary to keep the equipment in the best condition. The machine should be stopped during the period of repair and maintenance.
two。 The maintenance of motor, reducer, etc., is carried out according to the instructions.
3. When cleaning the tank, the liquid left in the tank can be discharged from the valve at the bottom of the tank.
Clean the tank and the filling valve by injecting 50ml 60 degree water into the intake pipe, the most
After that, the residual liquid in the tank is discharged clean.
7. Equipment hoisting and transportation:
1. Cars and trains are available on this machine. Transport by ship, etc.
2. When carrying a packing box, it should be carried out according to the sign on the box, and tilt or impact is not allowed. Most
It is easy to use a forklift truck of more than 3 tons for forklift and handling. If hoisting, the angle between the rope should be less than
55 degrees and protected by rubber or plank. The hoisting process should be smooth and tilting is not allowed.
Oblique or hit.
3. When the roller is used for short distance handling, the inclination shall not be more than 10 degrees, and the foot adjustment wire
The bar must not touch the ground and slide.
8. Working conditions:
1. The maximum filling temperature of the filling liquid shall not exceed 90 degrees.
2. The liquid inlet pressure entering the tank is 0.1-0.15Mpa.
What is the work flow of the liquor filling machine?
The work flow of liquor filling machine:
First of all, the boxes with empty bottles are stacked on the tray, sent by the conveyor belt to the pallet unloader, the tray is unloaded one by one, the box is sent to the unloader with the conveyor belt, the empty bottle is taken out from the box, and the empty box is sent to the washing machine through the conveyor belt, which is cleaned and then transported to the packing machine so that the bottle containing drinks can be loaded into it. The empty bottle taken out from the box unloader is fed into the bottle washing machine by another conveyor belt for disinfection and cleaning, and after the bottle inspection machine meets the cleaning standard, it goes into the filling machine and capping machine. The drinks are bottled by the filling machine. The bottles filled with drinks are capped and sealed by the capping machine and transported to the labeling machine, labelled and sent to the packing machine into the box and then to the stacking pallet machine and stacked on the pallet and sent to the warehouse.
What kind of filling machine do you mainly use for liquor?
To introduce you to a wine liquid filling machine, filling production line, filling and capping in one step.
Product profile:
The fully automatic liquid linear filling production line is composed of 6-head filling machine, automatic double-head stopper, automatic capping machine, bottle feeder and packing conveyor belt. it is mainly suitable for liquid (wine, vinegar, soy sauce, etc.) industry.
Technical parameters:
6-head filling machine
Number of filling heads: 6
Filling capacity: any
Filling form: gravity direct flow filling (Saigang chain belt for conveyor belt)
Theoretical filling speed: 60-80 bottles / min (45ml)
Filling accuracy: ±2 ml (45 ml)
Material: stainless steel is used in the filling machine frame and stainless steel is used in the contact material part.
Conveying speed: 5-15m / min
Conveyor belt width: 82 mm
Conveyor belt: 3m steel chain type
Height of conveyor belt from the ground: 750 mm ±20 mm
Whole machine power: 1000W/220V AC single phase
Program control: imported PLC with touch screen man-machine interface
Valve material: 316 stainless steel
Drive motor: 370W mechanical speed regulation
Trough capacity: 100L
Width of workbench: 20 cm
Gas source: 0.5-0.8MPa
Automatic double head stopper
Suitable for bottle diameter: 30mm 80 (MM)
Suitable for bottle cap diameter: 15080 (MM) (different specifications need to change the head)
Production capacity: 60-80 pieces per minute
Rated voltage: 220V/50Hz
Power of the whole machine: 200W
Gas source: 0.5-0.8MPa
Drive motor: 140W AC speed regulation
Conveying speed: 5-15m / min
Conveyor belt width: 82 mm
Conveyor belt: 1m steel chain type
Worktable: 0.5 m x 1 m (workbench with 40 mm high edge)
Automatic capping machine (technical parameters)
(equipped with vibrating plate lid feeder)
Suitable for bottle diameter: 35mm 110 (MM)
Applicable bottle cap diameter: 15: 50 (MM)
Production capacity: > 60 pieces / min
Rated voltage: 220V/50Hz
Power of the whole machine: 800W
Drive motor: 370W mechanical speed regulation
Conveyor belt width: 82 mm
Conveyor belt: 3.45m steel chain,
Height of conveyor belt from the ground: 750 mm ±20 mm
Worktable: 0.5 m x 1 m (workbench with 40 mm high edge)
Bottle feeder
Suitable for bottle diameter: 30mm 80 (MM)
Production capacity: 60-80 pieces per minute
Rated voltage: 220V/50Hz
Whole machine power: 150W
Drive motor: 140W AC speed regulation
Packing conveyor belt
Conveyor belt material: Saigang chain type
Total length: 2m
Conveyor belt length: 1.7 meters
Conveying width: 254 mm
Height of conveyor belt from the ground: 750 mm ±20 mm
Width of worktable: 20cm (workbench with 40mm high edge)
Rated voltage: 220V/50Hz
Whole machine power: 150W
Drive motor: 140W AC speed regulation
Conveying speed: 5-15m / min
Nbsp; Guangzhou Guanhao Machinery
What is the filling machine?
The filling machine is mainly a small class of products in the packaging machine, which can be divided into liquid filling machine, paste filling machine, powder filling machine and particle filling machine from the packaging point of view; in terms of the degree of automation of production, it is divided into semi-automatic filling machine and full-automatic filling production line. Recently, with the QS certification of food, edible oil manufacturers have begun to pay attention to product quality and packaging, so oil filling machine plays a prominent role in the filling machine.
According to the filling principle, the filling machine can be divided into atmospheric filling machine, pressure filling machine, liquid filling machine, oil filling machine, paste filling machine, sauce filling machine, particle slurry filling machine, powder filling machine, bucket water filling machine and vacuum filling machine.
Folding normal pressure filling machine
It is filled by liquid self-weight under atmospheric pressure. This kind of filling machine is divided into timing filling and constant volume filling, which is only suitable for filling low viscosity gasless liquids such as milk, liquor, mineral water and so on. Atmospheric filling machine
Folding pressure filling machine
Filling is carried out under higher than atmospheric pressure, which can also be divided into two types: one is that the pressure in the storage tank is equal to the pressure in the bottle, and the filling depends on the self-weight of the liquid into the bottle, which is called isobaric filling; the other is that the pressure in the storage tank is higher than that in the bottle, and the liquid flows into the bottle by pressure difference, and this method is often used in the high-speed production line. The pressure filling machine is suitable for filling gaseous liquids, such as beer, soda, champagne and so on.
Folding vacuum filling machine
It is filled when the pressure in the bottle is lower than the atmospheric pressure. This kind of filling machine has the advantages of simple structure, high efficiency and wide adaptability to the viscosity of materials, such as oil, syrup, fruit wine and so on.
Folding oil filling machine
Can fill all kinds of oil products, such as edible oil, lubricating oil, peanut oil, soybean oil and so on. This kind of filling machine is a filling machine specially developed for oil material filling, which can realize the flexible configuration of manual operation and unmanned operation, such as edible oil filling machine. According to the mode of measurement, it can be divided into flow meter type. Piston style. Weighing and so on. According to the equipment style, it can be divided into straight line type and rotary type and so on. At present, most of the domestic manufacturers of oil filling machines are located in Shandong Province. Guangdong province. Jiangsu Province and other places. Sample drawing of filling machine
Folding plug filling machine
This kind of filling machine is widely used in medicine, food, daily chemical, oil, pesticide and other special industries. It can fill all kinds of liquid and paste products, such as disinfectant, hand sanitizer, toothpaste, ointment, cosmetics and so on.
Folding liquid filling machine
New horizontal design, light and convenient, automatic extraction, for viscous paste can be added hopper feeding. The manual and automatic switching function of the vertical liquid filling machine: when the machine is in the “automatic” state, the machine automatically carries out continuous filling according to the set speed. When the machine is in a “manual” state, the operator steps on the pedal to achieve filling. If you keep stepping on it, it will become a state of automatic continuous filling. Anti-drip filling system: when filling, the cylinder moves up and down to drive the stuffy head.
1. Optional accessories
a. Needle filling head: suitable for filling small caliber bottles and hose packaging products. The caliber and length of the needle can be customized according to the specific size of the container.
b. Turn / ball valve control system: suitable for materials with different viscosity and particles, and can solve all kinds of pressure problems caused by high position and high pressure feeding.
c. Hopper: it is recommended to configure when filling products with higher viscosity in order to achieve better filling effect.
Folding paste filling machine
Suitable for filling all kinds of viscosity products from water agent to cream, it is an ideal filling machine for daily chemical, pharmaceutical, food, pesticide and other industries.
Characteristics
New horizontal design, light and convenient, automatic extraction, for viscous paste can be added hopper feeding. Double-head horizontal paste filling machine manual and automatic switching function: when the machine is in the “automatic” state, the machine automatically carries out continuous filling according to the set speed. When the machine is in a “manual” state, the operator steps on the pedal to achieve filling. If you keep stepping on it, it will become a state of automatic continuous filling. Anti-drip filling system: when filling, the cylinder moves up and down to drive the stuffy head.
Folding sauce filling machine
It is suitable for the filling of sticky jam with particles and high concentration of chili sauce, bean paste, peanut butter, sesame sauce, jam, butter hot pot base, red oil hot pot base and so on.
According to the operation flow, it can be divided into full-automatic filling machine and semi-automatic filling machine.
Weighing filling machine is suitable for liquid materials with low viscosity. For example, paints, paints, resins, and various chemical raw materials.
Hot pot red oil base filling machine
Folding granule pulp filling machine
Suitable for medicine, daily chemical, food, pesticide and special industries, it is an ideal particle slurry viscosity fluid filling equipment. The machine is a semi-automatic piston filling machine, which can fill granular slurry fluid materials.
Compact model, vertical structure, saving space.
Easy to operate, pneumatic components are made of German FESTO and Taiwan AirTac pneumatic components.
The contact part of the material is made of 316L stainless steel, which meets the requirements of GMP.
The filling valve is controlled by pneumatic valve, so the filling precision is higher.
The filling volume and filling speed can be adjusted arbitrarily.
The filling stuffing head adopts anti-drawing and lifting filling device.
Folding powder filling machine
The machine is suitable for quantitative filling of powdered and small granular materials in chemical industry, food, agriculture, by-products and other industries. Such as: pesticides, veterinary drugs, disinfectants, washing powder, grain, seeds, milk powder, condiments, monosodium glutamate, salt, sugar, additives and so on.
Product features: microcomputer control, quantitative accurate. The parameters can be adjusted and the error can be corrected automatically. Separate the strong and weak electricity, no interference. High reliability and wide adaptability. The filling parts are made of all stainless steel with high machining precision, good interchangeability and reasonable classification. Modular design, flexible combination.
Folding bucket water filling machine
The bucket water filling production line introduces the production technology and technology of American companies, combines the advantages of similar products from Italy, France and other countries, and is a fully automatic filling machine production line produced by technical improvement. This equipment is technologically advanced and reliable. The technological process is scientific, the food hygiene condition is good, the production automation degree of bucket water filling machine is high, and the operation is simple. It is the ideal filling equipment for various beverage manufacturers. It is very popular in the food and beverage industry.
The machine body is all made of high quality stainless steel, other parts are also made of non-toxic and durable combination materials, and imported components are used in electrical and pneumatic systems, so the equipment failure rate is low and the reliability is high.
Process: automatic uncapping machine → automatic brushing machine → automatic barrel feeding machine → automatic washing and disinfection → automatic filling → automatic lid, cover cover, capping → lamp inspection → automatic heat shrinkable film → automatic bagging (including conveyor belt).
Fold and edit the workflow of this section
The process of the liquid filling machine is generally as follows: the boxes with empty bottles are stacked on the pallet, sent by the conveyor belt to the pallet unloader, the tray is unloaded one by one, the box is sent to the unloader with the conveyor belt, the empty bottle is taken out of the box, and the empty box is sent to the washing machine through the conveyor belt, cleaned and then transported to the side of the packing machine, so that the bottle containing drinks can be loaded into it. The empty bottle taken out from the box unloader is fed into the bottle washing machine by another conveyor belt for disinfection and cleaning, and after the bottle inspection machine meets the cleaning standard, it goes into the filling machine and capping machine. Drinks are bottled by a filling machine. The bottles filled with drinks are capped and sealed by the capping machine and transported to the labeling machine, labelled and sent to the packing machine into the box and then to the stacking pallet machine and stacked on the pallet and sent to the warehouse.
Fold and edit the instructions for using this paragraph
Folding use, maintenance and installation
1. Because this filling machine is an automatic machine, the dimensions of easy-to-pull bottles, bottle cushions and bottle caps are required to be unified.
2. Before driving, you must first turn the machine with a rocking handle to see if there is anything unusual in its rotation. It is true that it is normal before you can drive.
3. When adjusting the machine, the tools should be used properly, and it is strictly forbidden to use too large tools or too hard to disassemble the parts so as not to damage the machine parts or affect the performance of the machine.
4. Whenever the machine is adjusted, be sure to tighten the loose screw and turn the machine with a shaking handle to see if its action meets the requirements before you can drive.
5. The machine must be kept clean, and it is strictly forbidden to have oil, liquid or glass fragments on the machine so as not to cause damage to the machine.
⑴ machine in the production process, timely removal of liquid or glass debris.
⑵ should clean each part of the machine surface before handing over, and add clean lubricating oil to each activity department.
⑶ should be scrubbed once a week, especially those areas that are not easy to clean in normal use or blown with compressed air.
Folding disinfection and flushing
1. Loosen the upper and lower fastening screws, remove the liquid injection system for overall disinfection, or remove for disinfection and cleaning respectively.
2. Put the intake pipe in the cleaning liquid and start the cleaning.
3. There may be errors in the actual filling of the 500ml machine, and the quantity of the cylinder is accurate before formal filling.
4. Needle tube for filling machine, standard 5ml or 10ml syringe for type 10, 20ml glass filler for type 20, 100ml glass filler for type 100.
Considerations for folding installation
1. After the machine is unpacked, first check whether the random technical data is complete and whether the machine is damaged in transportation, so that it can be solved in time.
2. Install and adjust the feed assembly and discharge assembly according to the shape diagram in this specification.
3. Add new lubricating oil to each lubrication point.
4. Turn the machine with the handle to check whether the machine is running in the right direction (counterclockwise facing the motor spindle). The machine must be protected and grounded.
Working principle and performance of folding
1. Working principle: the filling machine is a semi-automatic piston filling machine. The material is extracted and beaten by a piston driven by the cylinder. The material flow is controlled by an one-way valve and opened by a magnetic spring.
Number of filling heads of kinds of liquids
1 filling volume 5-100 is suitable for bottle height unlimited (mm) shape size is not limited to bottle diameter unlimited (mm) production capacity 0-50 filling accuracy ±0.5% control cylinder stroke, filling volume can be adjusted.
2. Performance: the semi-automatic piston single-head liquid filling machine produced by our company introduces foreign advanced filling machine technology and carries out further transformation and innovation on the basis of the series of filling machines produced by our company. its structure is more simple and reasonable, the accuracy is high, the operation is more convenient, it is the ideal choice for your company to fill the high service.
Folding scope of application
Scope of application: mainly suitable for eye drops, Kaisailu, vegetable oil, lubricating oil, essential oil, toilet water, chemical liquid, daily chemical industry, coating industry.
Folding technical parameters
The technical parameters are as follows: liquid body volume 60L liquid storage capacity 50L filling container length 340mm filling container diameter Φ 380filling capacity 30L production capacity ≈ 20 times / fashion bottle area 136900 mm 2 motor specification 0.75kw 2825r.p.m outline dimension 850×510 × 1150mm equipment weight 110kg
Industry outlook
Filling machines are widely used in food industry, beverage industry, daily chemical industry and so on. The competition of food packaging machinery is becoming increasingly fierce, the future food filling machinery will cooperate with industrial automation, promote the overall level of packaging equipment, and develop multi-functional, high-efficiency, low-consumption food packaging equipment.
All along, the filling machine is the solid backing of the beverage market, especially in the modern market, people’s requirements for commodity quality are increasing, the market demand is expanding, and enterprises’ requirements for efficient automatic production. Under such circumstances, the filling machine has become a hot filling equipment. In addition, in recent years, with the improvement of the level of science and technology, the domestic filling machine industry has also developed rapidly, and the technical level, equipment performance, quality and other aspects have been greatly improved. It has played an important role in supporting enterprises in efficient and safe production.
Which parts does the liquor filling machine consist of?
Liquor filling machine is generally composed of conveyor belt, bottle washing machine, wine filling machine, wine storage can, capping machine, light inspection box, labeling machine, air knife dryer, bottle picking machine (packing machine), sealing machine, etc., plus the matching work of inkjet machine.
This is the end of the introduction of liquor packing machine and liquor packaging machine. I wonder if you have found the information you need? If you want to know more about this, remember to collect and follow this site.