Article catalogue:
- 1 、What is a palletizing robot and what does it do?
- 2 、Which parts is the palletizing robot mainly composed of?
- 3 、Palletizing programming method of Industrial Robot
- 4 、What are the benefits of palletizing robot to enterprise users?
- 5 、How to write palletizing program for ABB industrial robot?
- 6 、What are the uses of industrial robots?
What is a palletizing robot and what does it do?
Palletizing robot is a kind of machine device used to perform work automatically. in use, it can not only accept human command, but also correctly run pre-programmed programs, and act according to the principles formulated by artificial intelligence technology. Its task is to assist or replace human repetitive work, such as manufacturing industry, construction industry can be applied.
Which parts is the palletizing robot mainly composed of?
The palletizing robot system is composed of robot, control cabinet, teaching device, cable and so on.
Palletizing robot is the product of the organic combination of machinery and computer programs. It provides higher production efficiency for modern production. Palletizing machine is widely used in palletizing industry. The palletizing robot greatly saves labor and space. The palletizing robot has the advantages of flexible and accurate operation, high speed and high efficiency, high stability and high efficiency.
Palletizing robot system adopts patented technology. The installation of coordinate robot occupies flexible and compact space. The idea of being able to build a fully automatic block forming machine production line with high efficiency and energy saving in a small area has become a reality.
Palletizing programming method of Industrial Robot
Palletizing programming of industrial robots:
1) what is palletizing?
Regular mobile robots for grasping and placement
2) how to simplify the palletizing program
Set the workpiece coordinate system and the tool to teach the first palletizing placement point, and the spacing and number of xyz directions can be set.
3) how to create palletizing programming
Write the program with the instructor, the procedure is as follows:
1RJ PR [1] 100% FINE; move to standby position P1
2:LBL [1]; label 1
3RJ PR [2] 100% FINE; move to standby position P2
4:WAIT RI [12] = ON; wait for the grab position to have material.
5RV L PR [3] 100mm/sec FINE; move to grab position P3
6:WAIT 1.00 (sec); wait for 1s
7:RO [11] = ON; grip closure valve ON
8:WAIT RI [11] = ON; wait for the handle closure switch ON
9:RO [11] = OFF; grip closure valve OFF
10:PALLETIZING-B_1
11RV J PAL_1 [Aq1] 80% FINE; move to approach point
12L PAL_1 [BTM] 100mm/sec FINE; move to the stack point
13:RO [10] = ON; handle opening valve ON
14:WAIT RI [10] = ON; wait for the grip to open the switch ON
15:RO [10] = OFF; handle opening valve OFF
16L PAL_1 [Rang1] 100mm/sec FINE; move to fallback point
17:PALLETIZING-END_1
18:JUMP LBL [1]; Jump to label 1
4) precautions
The main results are as follows: (1) in order to improve the action accuracy of palletizing, it is necessary to set TCP correctly.
(2) palletizing registers should avoid using other pallets with the same number at the same time.
(3) the palletizing function plays a role when the three instructions, namely palletizing instruction, palletizing action instruction and palletizing end instruction exist in one program. Even if only one instruction is copied into the subroutine for teaching, the function will not work properly and should be noted. (4) the palletizing number is automatically written together with the palletizing instruction, the palletizing action instruction and the palletizing end instruction after teaching the stacking data. There is no need to care whether the palletizing number is used repeatedly in other programs (each program has the data of the palletizing number).
(5) in the palletizing action instruction, you may not set “C” (circular motion) in the action type.
What are the benefits of palletizing robot to enterprise users?
Ⅰ, saving warehouse area
The palletizing robot can maximize the goods to the upper layer of palletizing, thus reducing the occupation of the used area. at the same time, the palletizer can also remove the palletized goods layer by layer, so there is no problem with handling.
Ⅱ, saving human resources
There is no doubt about cost savings. Whether it needs manual operation or manual transportation, it needs a lot of human resources. Some enterprises spend more than 500,000 yuan a year on porters alone, while large enterprises spend more. With the fully automatic palletizer, all this cost can be saved.
Ⅲ, efficient handling
Manual handling, each person does not carry much goods in an hour, especially when the pallets are high, the efficiency is even lower. At the end of the day, the goods in the warehouse may not have been palletized. The fully automatic palletizer is palletized in the warehouse and is basically not affected by height. No matter how high it is. Moreover, no matter the palletizing is high or low, the efficiency is very high.
Ⅳ and goods are stacked more neatly
In the palletizing, the biggest worry is the random or tilt. The collapse of goods is a greater hidden danger in the warehouse, weak manual stacking, this situation often occurs, but the use of automatic palletizer does not exist this problem. It can complete a high level of palletizing. There is absolutely no case of goods tilting or collapsing.
How to write palletizing program for ABB industrial robot?
ABB robot creates palletizing program
1) what is palletizing?
Regular mobile robots for grasping and placement
2) how to simplify the palletizing program
Set the workpiece coordinate system and the tool to teach the first palletizing placement point, and the spacing and number of xyz directions can be set.
3) how to create
Create a m_pallet module
Set up two routine
In the init program, set the number and spacing of xyz directions
In the p_main program, create the robot to move to the pHome point, the pPick position (grab position), and the first placement point pPlace_ini
Palletizing is carried out through a three-layer for loop. The example program is first x direction, then y direction, then z direction.
The offset is as follows:
PPlace:=offs (pPlace_ini, (iMel 1) * dis_x, (JMUI 1) * dis_y, (KMUI 1) * dis_z)
What are the uses of industrial robots?
Industrial robots can be used for welding, handling, spraying, cutting and so on. Wuxi Golden Red Eagle introduces the uses of various robots in detail according to the categories of industrial robots:
1. Mobile robot: mobile robot is a type of industrial robot, which is controlled by computer and has the functions of movement, automatic navigation, multi-sensor control, network interaction and so on. it can be widely used in machinery, electronics, textile, cigarette, medical, food, paper and other industries, such as flexible handling, transmission and other functions, but also used in automated three-dimensional warehouse, flexible processing system, flexible assembly system.
2. Spot welding robot: the welding robot has the characteristics of stable performance, large workspace, fast movement speed and strong load capacity, and the welding quality is obviously better than manual welding, which greatly improves the productivity of spot welding.
3. Arc welding robot: arc welding robot is mainly used in the welding production of all kinds of automobile parts. In this field, international large-scale industrial robot manufacturers mainly provide unit products to complete equipment suppliers.
4. Laser processing robot: laser processing robot applies robot technology to laser processing, and realizes more flexible laser processing through high-precision industrial robot. The system can be operated online through the teaching box, and can also be programmed off-line.
5. Palletizing robot: palletizing robot is an industrial robot engaged in palletizing. Objects that have been loaded into containers are placed on pallets and pallets (wood and plastic) according to a certain arrangement, which can be stacked automatically, which can be stacked in multiple layers, and then pushed out. It is convenient for forklifts to be transported to the warehouse for storage. Palletizing robot can be integrated in any production line to provide intelligent, robotic and networked production site, and can realize palletizing logistics for a variety of operations in beer, beverage and food industries. It is widely used in cartons, plastic boxes, bottles, bags, barrels, membrane packaging products and filling products.
6. Handling robot: the handling robot is an industrial robot that can carry out automatic handling operations. The handling robot can install different end-effectors to complete the work of handling workpieces of different shapes and states, which greatly reduces the heavy physical work of human beings. Its advantage is that it can complete a variety of expected tasks through programming, and has its own advantages of human and machine in its own structure and performance, especially reflecting artificial intelligence and adaptability.
7. Spraying robot: spraying robot, also known as painting robot, is an industrial robot that can spray paint or other paints automatically. Spray painting robot is mainly composed of robot body, computer and corresponding control system. Hydraulically driven painting robot also includes hydraulic oil sources, such as oil pump, fuel tank and motor. The painting robot is generally driven by hydraulic pressure, which has the characteristics of fast action speed and good explosion-proof performance. it can be taught by hand or point. Spray painting robot is widely used in automotive, instrumentation, electrical appliances, enamel and other process production departments. Due to the wide variety of robots, there must be many unexpected areas about the use of the robot industry.
What are the specific processes of the operation demonstration of the palletizing robot and the operation demonstration of the palletizing robot? This is the end of the introduction. I don’t know if you found the information you need. If you want to know more about this, remember to collect and follow this site.