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Palletizing manipulator (manipulator palletizer)

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What are the characteristics and advantages of palletizing robot?

[characteristics of palletizing robot]

The palletizing robot can complete three-dimensional spatial loading actions such as grabbing, handling, flipping, docking, fine-tuning angle and so on, which provides ideal handling and assembly tools for the up and down line of materials and the assembly of production parts. The loading and unloading palletizing manipulator can not only reduce the labor intensity and provide safe handling of materials, but also provide system solutions for special environments such as explosion-proof workshops and dangerous places that personnel cannot enter. With all kinds of non-standard fixtures, the manipulator can lift workpieces of various shapes, so that the load can reach the floating state of zero gravity, and the operator can easily take off and land, move, rotate, forward and roll over and so on. And the load is placed quickly and accurately in a predetermined position, so that one person can easily operate the objects that can only be moved by several people.

[advantages of palletizing robot]

1. Simple structure and few parts. Therefore, the failure rate of spare parts is low, the performance is reliable, the maintenance is simple, and there are few spare parts in stock.

2. It covers a small area. It is beneficial to the layout of the production line in the customer’s factory building, and can set aside a larger warehouse area. The palletizing robot can be set in a narrow space and can be used effectively.

3. Strong applicability. When the size, volume and shape of the customer’s products and the external dimensions of the tray change, you only need to make a slight modification on the touch screen, which will not affect the normal production of the customer. The mechanical palletizer change is quite troublesome or even impossible to achieve.

4. Low energy consumption. Usually the power of the mechanical palletizer is about 26KW, while the power of the palletizing robot is about 5KW. The operating cost of the customer is greatly reduced.

5. All control can be operated on the control cabinet screen, and the operation is very simple.

6. Only need to locate the starting point and placement point, the teaching method is simple and easy to understand.

Application of principle and structure of palletizing robot

The palletizing robot is composed of:

1. Active control system: there are intelligent PLC and touch screen, which act as the center of the system, which is used to coordinate the orderly work among various subsystems, and to check the running status of system equipment and alarm information.

two。 Baffle device: the quantity value of the material reaching the grab is detected, and the material behind is blocked from continuing to transport.

3. Positioning device: the material transported by the conveyor belt is located, which is convenient for the robot to grasp.

4. Palletizing robot: complete the task of grabbing and palletizing materials

5. Pallet automatic lifting and conveying device: batch pallet is placed so that it is automatically sent to the designated position.

6. Safety fence: used to isolate the working area of the robot and protect personal safety.

Application workflow:

The movement mechanism of the palletizer robot enables the hand to complete all kinds of rotation (swing), movement or compound movement to achieve the prescribed action and change the position and posture of the grasped object. In order to grasp objects in any position and orientation in space, it needs 6 degrees of freedom. The degree of freedom is the key parameter designed by the manipulator. The more degrees of freedom, the greater the flexibility of the palletizing manipulator, the wider the versatility, and the more complex its structure. The general palletizing manipulator has 2-3 degrees of freedom. The control system completes the specific action by controlling the motor of each degree of freedom of the palletizing robot.

Robot palletizer can be integrated in any production line to provide intelligent, robotic and networked production site, and can realize palletizing logistics for a variety of operations in beer, beverage and food industries. It is widely used in cartons, plastic boxes, bottles, bags, barrels, membrane packaging products and filling products. It is equipped with three-in-one filling line to palletize all kinds of bottles and bags. The automatic operation of the palletizer can be divided into automatic box feeding, rotating box, separate arrangement, stacking, moving pile, lifting pile, into support, under stack, out of stack and other steps.

How much is a palletizing manipulator?

The prices of palletizing manipulators are high and low, the prices of different brands and different loads are different, and the functions and quality are also different. relatively speaking, it is Blunt’s side that has a higher performance-to-price ratio. They have devoted themselves to the research and development of palletizing manipulators for many years. There is a strong R & D strength, the palletizing manipulator here is quite powerful, and the after-sales service provided is more reliable. And there are different arm spans and loads to choose from. The company will also help recommend according to the size of the venue. They sell a palletizing robot with a normal arm span 1500mm and a load of 8kg for about 48, 000. There was an activity a while ago, and now it’s more expensive if it’s gone.

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This is the end of the introduction of palletizing manipulator. thank you for taking the time to read the contents of this site. Don’t forget to look for more information about manipulator palletizer and palletizing manipulator on this site.

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