Article catalogue:
- 1 、What are the benefits of palletizer automation?
- 2 、Application of principle and structure of palletizing robot
- 3 、What is the use of automatic palletizer?
- 4 、Yilida automatic palletizer Division
- 5 、What are the types of palletizers?
What are the benefits of palletizer automation?
1. The palletizer is generally operated in an open environment, it has an independent linkage mechanism, and it uses a linear conveying track, so it is very smooth, and the transmission efficiency is also very high.
2. It presents a straight line, and only one motor is used, so the palletizing effect is very good. And the scope of operation is very large, and the safety performance is good.
3. The palletizer has many different specifications of products, from low to high speed, so the range of choice is also very wide.
4. Most of the parts of the palletizer are at the bottom, the arm is quite flexible, and the power consumption is slow, which is both energy-saving and environmentally friendly. And even in a high-speed environment, the reliability is also very high.
5. The operation of the palletizer is very easy, only need to set the position of the pick-up and the position of the tray, and then design the running trajectory and place the operation robot. The position adjustment in the palletizing is also very simple and can be operated directly on the touch screen. If you want to change to another product, you only need to enter the specifications of the new product in the system, which is very convenient.
6. Because the palletizer uses a straight guide rail, and the conveyor is also a belt-type standard part, if there is damage, it is also very convenient to purchase and replace.
Application of principle and structure of palletizing robot
The palletizing robot is composed of:
1. Active control system: there are intelligent PLC and touch screen, which act as the center of the system, which is used to coordinate the orderly work among various subsystems, and to check the running status of system equipment and alarm information.
two。 Baffle device: the quantity value of the material reaching the grab is detected, and the material behind is blocked from continuing to transport.
3. Positioning device: the material transported by the conveyor belt is located, which is convenient for the robot to grasp.
4. Palletizing robot: complete the task of grabbing and palletizing materials
5. Pallet automatic lifting and conveying device: batch pallet is placed so that it is automatically sent to the designated position.
6. Safety fence: used to isolate the working area of the robot and protect personal safety.
Application workflow:
The movement mechanism of the palletizer robot enables the hand to complete all kinds of rotation (swing), movement or compound movement to achieve the prescribed action and change the position and posture of the grasped object. In order to grasp objects in any position and orientation in space, it needs 6 degrees of freedom. The degree of freedom is the key parameter designed by the manipulator. The more degrees of freedom, the greater the flexibility of the palletizing manipulator, the wider the versatility, and the more complex its structure. The general palletizing manipulator has 2-3 degrees of freedom. The control system completes the specific action by controlling the motor of each degree of freedom of the palletizing robot.
Robot palletizer can be integrated in any production line to provide intelligent, robotic and networked production site, and can realize palletizing logistics for a variety of operations in beer, beverage and food industries. It is widely used in cartons, plastic boxes, bottles, bags, barrels, membrane packaging products and filling products. It is equipped with three-in-one filling line to palletize all kinds of bottles and bags. The automatic operation of the palletizer can be divided into automatic box feeding, rotating box, separate arrangement, stacking, moving pile, lifting pile, into support, under stack, out of stack and other steps.
What is the use of automatic palletizer?
Nowadays, the automation level of robot palletizer has improved a lot, but the problem that does not cause accidents should not be underestimated, otherwise it is still possible to cause accidents. In order to ensure that the robot palletizer can complete the stacking operation with high speed and stability without accidents, on the one hand, it is necessary to take protective measures, on the other hand, it is necessary to operate and use the equipment correctly.
During the operation of the robot palletizer, there is no reasonable protection for the export of materials, just through a warning sign or a workflow that needs to be isolated is far from enough. After the risk is reduced, there should be no accident, and then consider taking corresponding measures.
When maintenance workers carry out maintenance at the bottom of the robot palletizer, if the equipment is not equipped with a mechanical locking device, it is easy to cause squeeze injury due to the falling of the stacking device, so the protective devices in each area are essential for the robot palletizer.
For those who open the interlock switch to enter the dangerous area, due to the failure of the lifting part of the stacker, such as a broken chain, if the part of the stacker does not have a mechanical locking device or check valve, the platform of the stacker will fall.
In order to avoid such accidents, in addition to requiring no accident protection devices, it is strictly forbidden for personnel to open the interlock switch of the robot palletizer at will and enter the dangerous area. Every operation of the equipment should be carried out in strict accordance with the specifications in order to eliminate the hidden danger of accidents.
Shandong Da Zhi Cong Intelligent equipment Co., Ltd.
Yilida automatic palletizer Division
It is a special research and development under Yilida Packaging equipment Co., Ltd. (supervised by Taiwan Yilida International Group Holdings Co., Ltd.) fully automatic palletizer, packaging and palletizing production line, fully automatic stacker, automatic stacker, fully automatic carton stacker system, robot palletizer, palletizing manipulator, manipulator palletizer, mechanical palletizer, logistics palletizing robot, robot stacker, The automation department of robotic carton stacker system, robot pallet stacker, carton stacker, pallet stacker, pallet stacker, grease stacker, floor board stacker, can can stacker, unloader, unloader, bottle unloader, cardboard unloader, unloader. Yilida designs and develops according to the particularity and difference of your products and articles, which belongs to the automatic palletizer dedicated to your products. Yilida automatic palletizer (produced by Taiwan Yilida International Group Holdings Co., Ltd.) is to put cartons or bag-shaped packages that have been packed into containers on pallets and pallets (wood, plastic) according to a certain arrangement for automatic stacking, which can be stacked in multiple layers, and then launched to facilitate forklift transportation to the warehouse for storage. This equipment adopts PLC touch screen control to realize intelligent operation and management, which is simple and easy to master. The labor force and labor intensity can be greatly reduced. The design adopts the concept of high speed, stability and space saving. The use of separate plate, faster, more space-saving. One machine is multi-purpose and can be adjusted quickly, so you don’t have to worry about changing stacked products. Scope of application: corrugated cartons, plastic boxes, barrel packaging, bag packaging. Yilida automatic palletizer is a mechanical and electrical integrated high-tech products, medium and low palletizers can meet the needs of medium and low output production. According to the required grouping mode and the number of layers, the palletizing of various products such as material bags, rubber blocks, boxes and so on can be completed. The optimized design makes the pallets compact and neat. Yilida middle and low position palletizer is mainly composed of flattening conveyor, slow stop conveyor, indexable conveyor, pallet silo, pallet conveyor, marshalling machine, pouch pushing device, palletizing device and palletizing conveyor. Its structural design is optimized and its action is stable and reliable. The palletizing process is completely automatic and does not require human intervention in normal operation, so it has a wide range of application. Yilida automatic palletizer (produced by Taiwan Yilida International Group Holdings Co., Ltd.) is mainly used in automatic production enterprises such as food, grain and oil, oil, beverage, canned beverage, mineral water, beer, alcohol, red wine, wine, chemical industry, cosmetics, health products, medicine, medicine, fertilizer, feed, electronics, electrical appliances, plastics, tobacco, floor boards, household products, etc. Suitable for all kinds of cartons, bags, cans, beer cases, bags, boxes, crates, bottles, bags, filling buckets, boxes and other shapes of packaging; palletizing, unpalletizing, unloading, material handling process. The equipment of Yilida palletizer usually passes through the material lifting equipment or from the silo to the weighing equipment for the powdery materials that need to be packaged. The electronic weighing equipment completes the automatic weighing process according to the preset, and sends the materials into the packaging equipment for packaging. The packaged materials are re-checked by the weighing scale, and the unqualified packaging will be automatically removed. At the same time, the weighing scale can also provide feedback signals to the weighing equipment and adjust the checking setting. Metal detectors can be installed before the material enters the packaging machine and after the packaging is completed to detect whether there are metal foreign bodies mixed into the product. In line with the standard packaging for spray coding, shaping, transportation, palletizing, winding, until sending, the whole process can be managed by computer PLC to realize the automation of packaging production. Yilida palletizer Division will carry out special packaging line design for users according to the different products and the different needs of users. Yilida automatic packaging and palletizing equipment is widely used for automatic packaging and palletizing of powder and granular materials in food, beverage, petrochemical, chemical, plastic, fertilizer, raw materials, medicine, feed, grain, non-ferrous minerals and building materials industries. (supervised by Taiwan Yilida International Group Holdings Co., Ltd.)
Add: 88 Long John avenue, Nanzhuang, Chancheng district, Foshan city, Guangdong province
What are the types of palletizers?
Automatic palletizer systems are generally divided into the following three categories:
High position palletizer
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Yuzhuang YZ-HP high position palletizer
Fully automatic high position stacker
Video from: Youku
High position palletizer video
The high-position palletizer receives the palletizing products at a certain height or level above the pallet. Blank pallet from one
A silo or accumulation station goes down to the palletizer, where the machine stretches the pallet and positions it under a pallet; the product is loaded into a pallet and assembled into a layer or row.
The palletizer places the assembled product layer or product column on the pallet below them; then the palletizer continues to assemble the second layer of products, changing the arrangement format of the cartons to match the pallet format; after that, the pallet
And the first-tier product will go down one layer so that the second-tier product can be placed on the first-tier product. The pallet keeps falling.
Layer after layer of products continue to be high until the specified number is completed; the pallets then slowly descend to the ground level and are then transported to other sections by transporters or forklifts. Back and forth.
Middle and low position palletizer
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Yuzhuang YZ-LP low position palletizer
Mengniu milk automatic palletizer
Video from: Youku
Low position palletizer video
Middle and low position palletizer: the situation of middle and low position palletizer is similar to that of high position stacker. It’s just that the pallets on the middle and low position pallets do not need to be raised.
High and low, the product layer and product line are formed at a level close to the ground. Each layer of products is made on a tray.
After the shape, then lift it and place it on a fixed pallet. After that, the tray goes back to the starting point to load the next layer of products. Goods
After the tray is loaded, the palletizer unloads it, and another blank pallet replaces its original position, and so on.
Robotic palletizer
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Yuzhuang YZ-RP robot palletizer
The mechanical hand palletizer is self-contained.
Video from: Youku
Robot palletizer video
Robotic palletizer: a robotic palletizer is often seen as a grab and placement system, which can be obtained from one or more locations.
Grab one or more cartons and place them in a pre-set location on the pallet. Basic computing power, plus
Sensors can be integrated to identify product changes, making the robot palletizer an intelligent system that can identify and distinguish a variety of products.
Products; a robot can automate multiple production lines, arranging the shipping ports of multiple production lines next to a robot station, and the robot can identify and process a variety of products; robot palletizing can also produce pallets of different sizes and shapes.
This is the end of the introduction about automatic box grabbing machine palletizing and automatic box grabbing machine palletizing. I don’t know if you have found the information you need. If you want to know more about this, remember to collect and follow this site.