A list of the contents of this article:
- 1 、System introduction of automatic Biscuit production Line
- 2 、How to use the cookie oven?
- 3 、What’s the name of the machine that makes compressed cookies?
- 4 、How do French biscuit factories produce 34 million tons of biscuits a day?
- 5 、What’s the name of the machine that makes compressed cookies?
- 6 、How many bags can the biscuit packaging machine pack in a minute?
System introduction of automatic Biscuit production Line
1. Mm: 1704 (L) × 1040 (W) × 1750 (H)
2. Noodle mixer and noodle quantity: 250kg/ times (2 sets), mixing time: 5: 10 minutes
3. Rotational speed: the pulp board rotational speed is 29 rpm
4. Power of mixer motor: 7.5kw × 1
5. Power of tipping bucket motor: 1.1kw × 1
6. The power supply voltage of the machine is 380 volts and the frequency is 50 Hz.
7. the parts in contact with flour are plated with nickel, and the noodle bucket is lined with stainless steel plate, which is beautiful and tidy and meets the hygiene standard.
8. The machine is composed of machine base, noodle bucket, vegetable board, noodle and tipping bucket transmission mechanism, electrical control and other parts. The whole machine has five conveyor belts, two steel mesh belts for conveying dough, and three for recycling biscuits and canvas.
two。 The equipment is composed of three parts: leather making, forming and recovery of residual materials.
3. One-time roll forming, high forming rate and good forming quality
4. Use 380 volts, 50 Hz three-phase four-wire power supply.
5. Basic accessories: adjustment handwheel (3 sets), printing roller (with bearing), canvas tightening roller handle, motor speed meter (loaded into machine), canvas drop adjustment handwheel, impression roller transmission chain, transmission chain cover.
Model Model 600 Type 1000 Type
Maximum production capacity Producing capacity 600kg 1000kg
Conveyor belt width Width of conveyer belt 600kg/h 1000kg/h
Roll logarithm Number of Roller-pair 3 to 3 Pairs 4 to 4 Pairs
Conveying speed Conveyer speed 1-24m/min 1-24m/min
Total motor power Motor power 16.3kw 23kw
Form factor Dimension L11100 × W1400 × H2000 (mm) L12400 × W1780 × H2000 (mm)
Whole machine weight Weight of the machine ≈ 7500kg ≈ 12500kg
The above information is provided by Shanghai Qinhui Food Machinery Co., Ltd. 1. For roll printing of crispy biscuits, accept the dough that has been mixed by the mixer, and the biscuits of various shapes are formed by roll printing. The structure of the machine is simple, the separation knife is equipped with an adjustable device, which can be adjusted to the best position, and the roll printing roller is specially designed to overcome the uneven wear of the separation knife. The demoulding pressure roller has the advantages of adjustable both sides, easy mold change and high yield. The vertical roller press can be assembled on the rolling cutting machine without affecting the normal production of the rolling cutting machine.
2. Power: 3kw, voltage: 380v, frequency: 50Hz.
3. The machine has the advantages of small size, light weight, beautiful shape and small area.
4. When changing the product specification, you only need to change the impression roller.
5. 4 universal rubber wheels are installed under the frame, which makes it easy to move during production and maintenance.
6. the fuselage template and bottom plate of the machine are steel structure, which are connected by steel plate and section steel, welding or bolt, with compact structure and high strength.
Technical parameters:
Specification Specifications 620mm
Production capacity Production Capacity 780kg/h
Roller diameter Diameter of moulding roll 205mm
Groove roller diameter Diameter of feed roll 183mm
Power Power 4kw
Form factor Overall dimension L2380 × W1020 × H1450 (mm)
Net Net Weight ≈ 1300kg
Tunnel cookie oven (fuel optional electricity, natural gas, heat conduction oil)
The furnace is made of stainless steel plate, which is composed of furnace body, net belt transmission device, moisture drainage system, infrared electric heating pipe and electric control system, which is beneficial to the improvement of thermal efficiency. Equipped with mesh belt deviation correction wheel and mechanical correcting mechanism, so as to ensure the continuous and normal production of the oven. The moisture drainage system is equipped with a regulating valve to facilitate the control of temperature and humidity in the furnace. The heat source is a combined far-infrared electric heating pipe with reasonable arrangement to improve the utilization rate of electric heating elements. Each furnace has electrothermal indication function and high-quality electrical components are selected for automatic control. It is a full-function oven for producing all kinds of biscuits.
1. Shape size / section (mm): 40000 (L) × 1560 (W) × 1760 (H)
2. Total power: 21KW
3. Furnace body length: 40m
4. Output: 100-1000kg/hr per hour
5. Electrothermal power: 21kw
6. Conveying width: 620mm
7. Operating voltage: 380v
8. Furnace temperature: 250℃ ~ 320℃, temperature adjustable
9. Food baking ripening time: 4.5-7 minutes, the speed is adjustable
10. The external temperature rise of the equipment shall not exceed 30 ℃.
11, sub-assembly, each section of the chassis with wheels, easy to transport and install.
12. The mesh belt furnace uses metal mesh belt as food baking conveyor belt, which has good baking effect and high output.
13. Electrical components, instruments, temperature indication controllers, etc. are assembled in a console, and the operating parts are all installed on the console panel. Cookie injector is a newly developed product of our company. After the biscuit skin is formed, oil is sprayed evenly on the green surface, and other edible pastes can improve the surface quality of biscuits, improve the taste of biscuits and increase the variety of colors. This machine adopts imported advanced frequency converter for stepless speed regulation with stable speed and good energy saving. The whole machine is mainly made of stainless steel, which conforms to food hygiene. It is an ideal auxiliary equipment for biscuit production line.
1. Mm: 2340 (L) × 1060 (W) × 1680 (H)
2. Power: 3.5kw
3. Production capacity: can be adjusted according to the amount of oil, the speed is 10-20m/ minutes, 750,800kg per hour
4. Voltage: 380v
5. Nozzle
6. The angle of the fuel injector can be adjusted.
7. The whole machine is made of steel plate.
8. 1 running power motor and 4 fuel injection motors.
9. Equipped with automatic temperature control device.
Fuel injection can be carried out at 10 and 360 degrees at the same time.
11. Adopt water pipe and small meteor pipeline structure, equipped with control valve to adapt to the oil consumption of all kinds of biscuits. Used for cooling and conveying biscuits after baking. It has many forms of 90 °, 180 °and straight line, which is suitable for different plant requirements. And can be specially designed for users according to their special factory conditions. This machine has electromagnetic speed regulation, which can be adjusted according to the requirement of cookie baking ability, which is convenient and reliable. At the same time, keep the biscuits arranged neatly, making it easy to arrange and pack.
1. Mm: 4000 (L) × 800 (W) × 1000 (H)
2. Power: 2.2KW
3. Conveying width: 620mm
4. Conveying speed: 5.5m/
5. The frame is welded with section steel.
6. In order to save the whole assembly line, 180 degree turning belt transmission is adopted.
7. Operating voltage: 380v.
8. Reliable equipment and quality can make the operation safe and clean and save cost. 1. Cooling-profile size (mm): 20000 (L) × 920 (W) × 1000 (H)
2. Power: 1.5KW
3. Production capacity: make the cake according to the previous quantity.
4. The cold-rolled plate is used in the frame part. This machine is a new generation of equipment that stands up the cooled biscuits and closely arranges them into multiple rows and orderly rows, which can effectively improve the work efficiency of biscuit packaging. The use of advanced frequency converter for stepless speed regulation, stable speed, high efficiency and energy saving; equipped with magnetic cake separator, can quickly adjust the width, special structure design, suitable for ultra-thin and other biscuits of different sizes.
1. The frame is made of angle steel, steel plate and section steel.
2. Finishing machine associated finishing platform size (mm): 8000 (L) × 1080 (W) × 1050 (H)
3. Power: 4.5KW
4. Production capacity: 2-6m/ minutes
6. Table plate: stainless steel
Biscuit sandwich machine (two-color sandwich)
The machine replaces the old double-row sandwich machine with excellent quality, shaped flat biscuit guide rail, double-row connected chain cake delivery, smooth operation, improve production efficiency, automatic whole cake device, reduce labor.
The main features of this machine:
★ advanced frequency converter stepless speed regulation, stable speed
★ photoelectric control, automatic detection of lack of cake, stop automatically turn off the feeder, ensure that the filling is not leaked, make the machine clean
★ joint operation speed regulation, operation is more convenient
★ shaped chain cake delivery, high production efficiency and finished product rate
★ Star Wheel arranges the biscuits so that they are arranged in an orderly manner
The ★ star wheel rotor pump replaces the traditional gear pump to improve the sandwich filling uniformity of each biscuit, and the non-plug pump is used for a long time.
★ double row conveying, high output
★ special biscuit guide, low failure rate
The variety of ★ sandwich stuffing makes it easy to adjust the material quantity.
★ automatic temperature control to ensure constant temperature of sandwich stuffing
★ long, square, round, oval, various specifications of sandwich biscuits change varieties, each part of the adjustment is fast and convenient
★ machine is mainly made of stainless steel, novel appearance, in line with food hygiene requirements. (1) main performance and structural features
1. Double frequency converter control (servo motor can be selected), bag length is set and cut, there is no need to adjust empty walk, one step is in place, saving time and film.
2. Man-machine interface, parameter setting is convenient and quick.
3. Fault self-diagnosis function, fault display is clear at a glance.
4. high sensitivity photoelectric eye color standard tracking, digitally input the sealing and cutting position, making the sealing and cutting position more accurate.
5. Temperature independent PID control, better suitable for all kinds of packaging materials.
6, positioning stop function, do not stick knife, do not waste coating.
7. The transmission system is simple, the work is more reliable, and the maintenance is more convenient.
8. All controls are realized by software, which facilitates function adjustment and technology upgrade, and keeps advanced. Width of packing film: Max.280mm
Bag length: 90-220mm or 150-320mm
Product height: Max.40mm
Coil diameter: Max.280mm
Packing speed: 50-220 packs / min
Voltage specification: 220V/50HZ
Power specification: 2.5kw
Machine size: (l) 4000 × (W) 950x (H) 1450mm
Total weight: 500Kg
Remarks can be equipped with inflatable, coding device this production line can be based on the user’s site requirements, as well as the requirements of biscuit technology, any combination, can achieve the ideal effect. The biscuit production line adopts imported electrical components, variable frequency speed regulation, energy saving and reliable, single control and joint control.
How to use the cookie oven?
The biscuit production line is composed of many production control modules. From biscuit molding machine-tunnel hot air circulation system electric oven-injector-turning machine-cooling line-biscuit finishing machine-biscuit sandwich machine-packaging machine. With more steps, the challenge to environmental hygiene regulations will naturally become more stringent. From manufacturing to packaging and transportation, Cashley has strict controls on environmental hygiene. Biscuit production line from anticipation to three times pressing surface forming sugar sieving, transportation, waste recovery, cooperation tunnel oven to carry out baking, fuel injection, cooling all mechanical and electrical professional automatic end, biscuit thickness can be adjusted wantonly, mechanical equipment can be fast but slow stepless adjustment, and with automatic temperature control and a series of technical equipment.
The biscuit production line is composed of biscuit molding machine, tunnel hot air circulation system electric oven, injector, turning machine, cooling line, biscuit finishing machine, biscuit sandwich machine, packing table and so on. The whole line is operated by CPU control module and back-mounted motor transmission system, with compact structure and high level of automation technology, from feeding, three pressing surfaces, forming, sugar sieving, transportation, waste and recovery. Baking, fuel injection, cooling and other mechanical and electrical professionals are carried out automatically.
Operation process of biscuit production line:
→ forming (roll printing / bar pressing / lamination) → tunnel furnace (electric / gas) → fuel injection → cooling → cake → packing → packing
Biscuit production line uses imported electrical components, AC motor speed regulation, environmental protection and energy saving reliable. Single control, joint control can be. The production line is made up of: from mixing, feeding, skin pressing to forming, transportation, waste recovery, baking, fuel injection, cooling, packaging and other mechanical and electrical professionals fully automatic, biscuit thickness can be adjusted at will, mechanical equipment operating speed can be fast or slow stepless variable speed, and there are automatic temperature control, leakage automatic power cut alarm and other advanced equipment. Specifications and models of toughness, crisp, peach cake, cookies, soda cracker, sandwich biscuit machine, supporting facilities to form a variety of biscuit production line. The function of the toughness cookie machine is to put the mixed dough into the machine and roll it into biscuit blanks of various shapes and net weights. The function of the crisp cookie machine is to put the mixed dough into the machine and shape it once by the roll, and then bake, spray and cool to produce golden, delicious and crisp biscuits, and the biscuit lines can be removed and changed at will according to the customer’s preference.
What’s the name of the machine that makes compressed cookies?
The machine for making compressed biscuits is a special food mechanical equipment for the production of military and civilian compressed biscuits.
The production process of compressed biscuits: 1 biscuit baking, 2 beating powder, 3 mixing, 4 pressing, 5 packaging and other five parts. The biscuit compressor is the key equipment in the production process.
How do French biscuit factories produce 34 million tons of biscuits a day?
First, the raw material mixing workshop, there are 15 material mixing machines, these machines are automatic, just press the green button, the machine can automatically add all the materials needed to produce biscuits to the machine, these materials contain butter, concentrate, pure water and sugar, after five minutes of mixing, the raw materials become very sticky, although it does not look like a lot. But you can make about 100000 cookies. Then you need to measure the temperature of the stirred raw materials. The temperature needs to be controlled at about 25 to 29 degrees. If the temperature of the raw materials is greater than 29 degrees, they will stick together. If the temperature is less than 25 degrees, biscuits cannot be made. Now we come to the next production link, the baking workshop, the dough now looks relatively soft, in order to better make biscuits, the factory needs to pour the raw materials into the crushing machine for crushing. Now the crushed raw materials will fall in the assembly line, this is the drum shaping machine, the molding machine will be engraved with the brand and pattern of biscuits, the raw materials through the pressing of the drum molding machine will produce round biscuits.
Second, the drum shaping machine can produce 600 biscuits every second, and the machine can produce about 5 million biscuits every day. Now pressed cookies need to be put into the oven one by one, and the factory has installed a total of 15 large ovens, which consume as much electricity a day as the average family for three years. The temperature in the front oven is 190 degrees. When baked in the oven, the biscuits will become fluffy. The temperature in the second oven is about 270 degrees. At 270 degrees, the moisture content of the cookies will be reduced. Then the biscuit came to the third oven, where the moisture in the cookie was only about 1%. After baking in the oven for ten minutes, the biscuit became not only full, but also very crisp. Now the biscuits are being pipelined for the next step, measuring the size.
Third, the measured biscuit is like a cookie chocolate zone at a speed of five meters per second. When the chocolate flows out of the pipe, it also forms a chocolate box, when the biscuit falls right on top of the chocolate box. When the biscuit came to the end of the assembly line, it not only turned the biscuit over, but also printed a special mark on it. The chocolate now needs to be cooled for another ten minutes so that the chocolate can be fixed to the cookie. Now the biscuits need to be diverted through the machine, ready to enter the packaging process. The shunt device will arrange the biscuits in 26 rows, and then with the orderly flow of the assembly line, the biscuits will enter the pipe, which will keep shaking, so that the biscuits can be moved previously and pressed together like a stack of cookies. Now the biscuits are entering the packaging machine, and the machine will divide 19 cookies into groups ready to be packed.
Fourth, the packaging machine will automatically pack each group of biscuits, and the heated drum will bake the bottom and both ends of the bag, then cut each group of packaged biscuits, and the sucker of the robotic arm will extract the biscuits on its own. This automatic packing workshop only needs two workers and a stone platform robotic arm. Each biscuit box has its own QR code recognition system to recognize the QR code on the cookie box, and it will send instructions to the corresponding robotic arm. After receiving the instructions, the robotic arm will start to work, and each robotic arm can hold 20 cases of biscuits per minute. After the biscuits are full, the robot will automatically send the loaded cookies to the shipping area. There is no warehouse in this factory, and the biscuits will be loaded and shipped directly through forklifts, and these biscuits will be sent to various supermarkets in France.
What’s the name of the machine that makes compressed cookies?
This machine is a special food mechanical equipment for producing military and civil compressed biscuits. The production process of compressed biscuits: 1 biscuit baking, 2 beating powder, 3 mixing, 4 pressing, 5 packaging and other five parts. The biscuit compressor is the key equipment in the production process. The machine is composed of mechanical structure, hydraulic system, electric drive and electronic control, equipped with stainless steel hopper, blanking track and so on. This equipment is operated automatically except for feeding. Multiple equipment can be connected by a transmission line to form a unit for automatic operation.
How many bags can the biscuit packaging machine pack in a minute?
If it is packed by this kind of packing machine, let’s pack 40-230 bags a minute, mainly depending on the specifications of the product.
This is the end of the introduction of the biscuit packing machine. Thank you for taking the time to read the contents of this site. Don’t forget to look for more information about the biscuit packaging machine and biscuit packing machine.