Article catalogue:
- 1 、Fault and treatment of Intelligent Touch screen automatic Packaging Machine
- 2 、What are the problems with the automatic cartoning machine?
- 3 、Why can’t it be boxed automatically sometimes?
- 4 、How to distinguish the quality of the packing machine?
- 5 、Special requirements for packing machines
- 6 、What problems should be paid attention to in the packing process?
Fault and treatment of Intelligent Touch screen automatic Packaging Machine
Troubleshooting method of automatic particle packaging machine:
The automatic granule packaging machine does not work after pressing the start button.
1. Whether there is a fault prompt on the touch screen, if so, follow the prompt to deal with it accordingly.
2. Check whether the touchscreen is connected to the PLC.
3. Press the run mode key to go to the run mode page to see if it is in the state of test deactivation. If so, press the Test key to release this state.
4. If pressing start can only complete one cycle action, check whether the packing machine is turned on or not. If it is opened, the KM5 contactor in the packing machine control cabinet is damaged.
5. Check whether the three-phase input voltage and zero line are normal with a multimeter.
The film part of the automatic particle packaging machine does not work.
1. Check whether the film switch is turned on or not.
2. If there is a hint of failure on the touch screen, follow the prompt.
3. Check whether the contactor is damaged, whether the belt motor is damaged, and whether the chain has fallen off or broken.
Automatic granule packaging machine can not make bags of the same length.
1. If the packing bag is getting shorter and shorter, the pressure of the film synchronous belt on the forming pipe is not enough, and the pressure on the forming pipe can be increased by pressing film hand rotation.
2. If the packing bag is getting longer and longer, the pressure of the film synchronous belt on the forming pipe is too large, and the pressure on the forming pipe can be reduced by pressing the film hand.
3. If the bag is long and short, it is possible to:
The pressure of the film synchronous belt on the molded pipe is not enough.
If the film synchronous belt is soiled by dust or other things, the traction belt can be cleaned with alcohol or sanded paper; if the film synchronous belt is worn too much, a new synchronous belt should be replaced.
The cutter does not move after the automatic particle packaging machine is started.
1. Enter the operation mode and check whether the cutter is disabled.
2. Check whether the cutter start time and cutter time are set correctly.
3. After the horizontal seal is closed, check whether the sensor on the cylinder has a signal.
4. Check whether the solenoid valve (including coil and circuit) and cylinder are damaged.
The heating tube of automatic particle packaging machine does not heat.
1. Check whether the thermostat has selected the correct temperature.
2. If the character appears and flashes on the temperature display screen, it means that the thermocouple is not connected. Check whether the plug is plugged in.
3. Check whether the heating pipe is connected to the power supply and whether the connector is in good contact. If the heating tube is connected to the power supply, and the heating tube does not generate heat, the heating tube should be replaced.
4. Check whether the horizontal seal circuit breaker (DZ47-60 C20) and the vertical seal (DZ47-60 C15) are protected or damaged. Check if the solid relay in the circuit is broken (horizontal seal → SSR2, vertical seal → SSR1).
Article excerpt from: Wuxi Deyu automation equipment
What are the problems with the automatic cartoning machine?
Problems with automatic cartoning machine:
(1) the speed of the machine is limited by the speed of the following instructions and the medicine plate, so the design should be more reasonable.
(2) the stability of the machine is poor after running at high speed for a long time, so it is required to run smoothly and use servo system more often.
(3) after running for a long time, the accuracy can not meet the requirements, and the synchronization is not good, so it is necessary to improve the reliability.
(4) the adaptability to the product is low, its function is relatively single, the adaptation area is relatively narrow, and there are strict regulations on the shape and volume of the packed drugs.
(5) the operation reliability of the equipment is not high and it needs frequent maintenance, which affects the production schedule.
(6) low production efficiency, slow running speed and low degree of automation
(7) the Cartoning machine is very sensitive to the size deviation of the instruction manual, for example, the size deviation of the instruction manual should be less than ±0.5 mm, and the machine will jam because the instruction manual is thin in daily production. Sometimes the carton is not easy to be opened or jammed because of a slight change in the size of the carton.
Extended data:
The working principle of automatic cartoning machine:
Automatic Cartoning machine feed is generally divided into three entrances: instruction entrance, medicine bottle entrance and machine bag box entrance. The whole process from the feeding of the machine box to the final packaging molding can be divided into four stages: under the box, opening, filling and closing the lid. The action of the lower box is usually that a sucker absorbs a carton from the feed port of the carton, goes down to the main line of the carton, and the carton is fixed by a guide clamping position and opens the carton with a push board, at the same time, two forward-moving clamping positions rise from below, clamping the side of the carton from the front and rear direction, making the box open at right angles and move forward to the loading area.
After the filling area is filled, the mechanism of the machine will fold the ear into the left and right guide rail, and then close the lid. Before closing the cover, the mechanism will first bend the plug of the carton, and then a push plate will push the cover of the box to bend, which will insert the plug into the box and tighten the lock QQ. Closing the lid is a key action, which has a lot to do with the structure of the carton and the accuracy of the machine adjustment.
Why can’t it be boxed automatically sometimes?
Automatic packing and self-driving Yes, it is a system, but there are a lot of problems in it. Including which system loopholes and so on, so in the process of continuous improvement, so sometimes it breaks down, it can not be boxed automatically.
Automatic packing machine refers to the machinery and equipment which is used to complete the transportation packaging, load the finished packaging into the box according to a certain arrangement and quantity, and close or seal the opening of the box.
The Cartoning machine is a machine used for product sales and packaging. it puts a measured quantitative material into a box and closes or seals the opening of the box. Both the packing machine and the packing machine have the functions of forming (or opening the container), measuring, loading, sealing and so on.
Hangzhou Yongchuang Machinery Co., Ltd. specializes in producing packing machine, soft bag packing machine, automatic packing machine, semi-automatic packing machine, pillow bag automatic packing machine series products.
In the automatic packaging assembly line, the packing machine is the core of the whole line system operation. Although the packaging machinery is not a direct production machine, it is necessary to realize production automation.
The main production of the packing machine runs smoothly and reliably, the packing effect is firm and beautiful, and the configuration is high. The main components selected from international famous brand equipment are easy to operate and easy to maintain.
Extraction packing machine, used for single or bundle products into the conveyor belt and stacked into cartons, sealed with self-adhesive tape.
How to distinguish the quality of the packing machine?
The quality of the packing machine depends on the following points:
First, whether it is a professional manufacturer, there are only a few domestic packing machines that do well, such as Shanghai Yuzhuang.
Second, whether there is a sound quality control process
Third, whether there is a perfect after-sales service system
Wait.
The most important thing is to consult a professional manufacturer.
Special requirements for packing machines
Automatic packing machine is an automatic device used to upright folded cartons or to fold cardboard into pallets / cartons, etc., to load the finished products to be packed into cartons or pallets / cartons, and to seal the boxes. The device consists of six parts: opening device, layering device, filling device, electric control system and electrical cabinet, and automatic control system liquid crystal display screen. Different from manual packing, automatic packing equipment has higher requirements for cartons, otherwise it is easy to cause automatic packing can not be carried out normally. For this reason, the carton factory should understand the packing mode of customers when producing and processing cartons, so as to ensure that the packing can be carried out normally. More and more domestic manufacturers have used automatic packing equipment to box their products. For cartons packed with automatic packing equipment, the following problems should be paid attention to:
The pressing line should be clear and the position of pressing and slotting should be accurate.
Different from manual packing, automatic packing equipment has higher requirements for carton pressing and slotting. When packing manually, the bad factors affecting the natural forming of cartons, such as shallow indentation, slotting and displacement, can be corrected by hand. On the other hand, the automatic packing is mainly completed by suction nozzle, retaining rod and clamping rod, and does not have the function of forming correction. Therefore, it is required to make sure that the indentation of the carton is clear when processing the carton, and it is easy to bend when the carton is folded, so as to avoid defects such as broken line, crow’s feet and so on. In addition, it is also necessary to ensure the accuracy of slotting and pressing line, generally slotting or pressing position shall not exceed 2mm.
In order to facilitate the automatic packing device to form the carton upright, some foreign carton machinery manufacturers have recently launched a process called pre-crease. The pre-creasing process is to install a pre-folding device on the automatic box paster to pre-fold the first and third pressing lines of the cardboard. This reduces the resistance of pressing the line to fold again, making it easier for the automatic packaging production line to upright the cartons.
The loophole in the box corner should not be too large.
Usually, there are two sealing methods of automatic packing machine: glue sealing and tape sealing. Different from the manual “I” type sealing method, glue sealing and tape sealing will not seal the corner of the box. If the loophole in the corner of the box is too large, it will weaken the waterproof and moisture-resistant function of the carton. In particular, the vast majority of exported goods are shipped to the place of delivery by container, and during the voyage at sea, the air humidity in the container may be as high as 93%. If the loophole in the corner of the box is too large, the goods inside will be easily damp. In general, for auto-sealing cartons, the diameter of the box corner hole should not exceed 5mm.
What problems should be paid attention to in the packing process?
In the process of container packing, there are always some points for attention of the shippers. These matters themselves are not very important, but if you can pay attention to them, they may provide a lot of help to the shippers’ work. Today, I would like to sort out for you what matters the shipper needs to pay attention to in the process of container packing.
1. After the container is towed, first check the integrity of the container to see if there is any damage in the container, and check the box number with the box paper to ensure that the box number is correct. At the same time, the shipper also needs to take good care of the lead seal and write down the specific lead seal number.
2. When calculating the packing plan, it should be noted that there is a bulge in each corner of the upper left / upper right corner of the container, so it is necessary to leave about 10x10x15CM space when loading.
3. Cartons are not standard parts. Before packing, we should actually measure its length, width and height, not simply listen to the original data given by the carton factory. And in many cases, the middle of the carton loaded with goods will be slightly protruding from the side, so it is more correct to keep a gap of about two centimeters around the inner periphery of the container when calculating the volume.
4. When packing the new scheme, it is best to install it along the edge line first to ensure that the length, width and height are appropriate, and then fill it densely.
5. When packing, especially at the beginning, be sure to press the goods as tightly as possible. In principle, when packing, you would rather send it at the end than keep it tight at the beginning of the packing.
6. Cartons are generally elastic and naturally become denser after stacking. Therefore, before packing, you should communicate with the loading and unloading foreman to give him a general idea of the packing plan. However, it is not possible to slack off and entrust the packing to the workers. You know, people can’t use their brains clearly when doing physical work, so the shippers must pay attention to the supervision next to them.
7. unless the situation is obvious, do not easily accept the porter’s advice, mainly because in many cases, these suggestions are for the sake of labor-saving and convenient work, rather than packing as reasonably as possible. Remember, if something goes wrong during the packing process, the responsibility lies with the owner, not the stevedores.
8. Silicone particles in medium and short nylon socks is a money-saving and effective moistureproof method, and it won’t take up space. Four or five bags are enough for a 20-foot container.
These are some of the things you need to pay attention to when packing containers. If you want to successfully complete the container packing, you must understand these matters, so as to avoid some unnecessary problems in the transportation of goods and ensure the normal transportation of the consignor.
This is the end of the introduction of automatic packing machine equipment problem points. Thank you for taking the time to read the contents of this site. For more information about automatic packing machine equipment problem summary map, automatic packing machine equipment problem point summary information, don’t forget to look it up on this site.