Article catalogue:
- 1 、What is the specification and model of the plate winder?
- 2 、Manufacturer of automatic conical plate winder
- 3 、How to use three-roll plate winder
- 4 、How much motor and transmission does a 4-meter plate winder need?
- 5 、How is the price of the plate winder calculated?
What is the specification and model of the plate winder?
The most typical type of plate winder belongs to S350 series. In terms of the number of rolls, it is divided into three-roll plate winder and four-roll plate winder. Three-roll plate winder is divided into symmetrical three-roll plate winder, horizontal downward adjustment three-roll plate winder, arc downward adjustment plate winder, upper roll universal three-roll plate winder, hydraulic numerical control plate winder. It is divided into mechanical type and hydraulic type from the transmission. In terms of the development of the plate winder, the upper roll universal type is the most backward, the horizontal downward adjustment mode is slightly advanced, and the arc downward adjustment mode is the most advanced.
W10 is a two-roll plate winder, one roll is a steel roll, the other is a steel roll core with an elastic layer, the plate is placed between the two rollers and its spacing is adjusted to make it contact-pressurize-cots deform, and the plate is locally deformed to drive the two rollers to rotate, so that the plate is formed continuously. The sheet metal can be processed and formed at one time, there is no obvious straight edge, and the winding precision is high. It is an efficient, high-precision and highly automatic rolling plate processing equipment.
The main structure of W11 plate winder is composed of upper roll device, lower roll device, main transmission device, tipping device, left and right side frame and base. The top and bottom of the turbine is equipped with special pressure bearing, easy to roll, electricity-saving and wear-resistant. The machine has the advantages of advanced design, high degree of automation, full electronic control, convenient use, time-saving and labor-saving. The machine integrates fuselage, transmission, hydraulic and electrical departments as a whole, and has the advantages of compact structure, convenient operation, easy handling, installation and maintenance.
Manufacturer of automatic conical plate winder
The better manufacturer of automatic conical coiling machine is Jiangsu AVIC heavy Industry Machine tool Co., Ltd.
Jiangsu AVIC heavy Industry Machine tool Co., Ltd. was established on April 7, 2008, registered at No. 21 Heshun Road, Haian Economic and technological Development Zone, and the legal representative is Wang Meihong.
Business scope includes CNC profile bending machine, digital display profile bending machine, profile bending machine, leveling machine, hydraulic press, automatic forging equipment, shearing machine, plate bending machine, bending machine, forging equipment manufacturing, sales; profile bending processing, sales.
How to use three-roll plate winder
Operating rules of three-roll plate winder
I. operational precautions
The equipment must be operated by a special person, two or more people must cooperate closely when operating, and should be greeted when turning on the machine. When one person is carrying out the clamping measurement adjustment, the other person can not operate the machine tool.
Run idle for 3-5 minutes before work, check whether each part is running normally.
3. When feeding the sheet metal, the front edge must exceed the center line of the edge roll, and the two ends of the lower roll should be pressed evenly.
4. When the sheet metal is sent into the equipment for bending, the edge of the sheet metal must be perpendicular to the center line of the roller; observe the sheet metal carefully, do not overlap.
5. In rolling or calibrating, skidding between the steel plate and the work roll is not allowed, and the steel plate should be placed in the middle of the work roll, and the thickness of the steel plate should be reduced accordingly when offset.
6. When rolling the conical workpiece, the small round end of the workpiece should be pressed on the guide roller of the vertical roller.
7. When leveling a steel plate with a pad, the hardness of the pad shall not be higher than that of the work roll. The sheet with narrow roll must be placed in the middle of the roller.
8. When rolling the steel plate with the maximum thickness, the ratio of the radius of the rolled product to the minimum radius of the product to be rolled for the first time shall not be less than 2. It is then applied to the minimum radius of the finished product for 2 to 3 times.
9. It is not allowed to work when there is a lap in the steel plate bending, and it is not allowed to work when the oil pressure of the hydraulic station is unstable or when the oil temperature and bearing temperature exceed 60 °C.
10. When the workpiece is still clamped in the upper and lower work rolls, the flipping mechanism shall not be turned back and forth to overturn the crossbeam. Only when the work roll stops turning and the workpiece drops away from the upper work roll, the flip mechanism is allowed to turn back and forth and flip the crossbeam. The upper work roll is allowed to tilt up only after the overturned crossbeam is detached from the upper release bearing.
11. Rolling processing is prohibited for materials that are twisted, welded, uneven in thickness and brittle.
12. when the equipment is running, it is strictly forbidden to reach into the middle of the upper and lower rollers to adjust the sheet metal. When removing the workpiece, the oxide scale and dust should be prevented from falling into the bearing of the overturned crossbeam.
13. Stop the machine immediately if there is an exception, check the cause and eliminate it in time.
II. Maintenance regulations
1. According to the machine lubrication diagram, oil cup lubrication and manual lubrication points are refueled according to the requirements.
2. The plate is rolled according to the parameters specified by the plate winder, the thickness of the plate is 20mm, the maximum length 2500mm, and the yield limit of the plate material is less than 250Mpa.
3. After turning on the power supply, carry out the lifting movement of the lower roll in both positive and negative directions and the upper roll, and check whether there is any abnormal stuck phenomenon in each movement.
4. Operate strictly according to the plate processing procedure and operation method, and pay close attention to the safe operation of the equipment when the upper roll rises and falls to the limit position.
5. When the main drive stops, the upper roll can be lifted and lowered, the tipping reset of the overturned bearing and the tilting of the upper roll can be carried out.
6. If irregular noise, shock and other abnormal phenomena are found in the course of operation, the machine should be stopped and checked immediately.
7. in the operation, all personnel should coordinate with each other and follow the command of the person in charge of the roll board. Without a password, it is forbidden to start the machine.
8. When carrying out the plate rolling operation, you should pay great attention to the hand being pressed down by the steel plate and rolling in together with the steel plate.
9. Be careful not to collide with the machine when hoisting the steel plate or reel with the vehicle.
After the end of the rolling plate, make sure that the site is cleared after the completion of the work, and do a good job in the maintenance of the equipment, and turn off the power supply in time.
How much motor and transmission does a 4-meter plate winder need?
1. Generally need 30KW motor and ZSY355–80 reducer.
2. The plate winding machine (Rolling Machine) is a shaping machine tool for continuous point bending of the plate, which has the function of rolling different shapes of plates, such as O-shape, U-shape, multi-stage R and so on.
3. Motor (English: Electric machinery, commonly known as “motor”) refers to a kind of electromagnetic device which realizes the conversion or transmission of electric energy according to the law of electromagnetic induction. It is represented by the letter M (D in the old standard) in the circuit. Its main function is to generate driving torque as the power source of electrical appliances or all kinds of machinery. The generator is represented by the letter G in the circuit. Its main function is to convert electrical energy into mechanical energy.
4. Gearbox is a kind of machinery and equipment used to change or adjust machinery and equipment or energy change, which has been widely used in production, processing, manufacturing, machinery and other fields. The gearbox is mainly composed of compacted driving wheel device, sassafras transmission mechanism and speed control mechanism. A gear transmission device that can fix or change the transmission ratio of the output shaft to the input shaft. Also known as gearbox. The gearbox is composed of a transmission mechanism and a transmission mechanism, which can be made into a separate transmission mechanism or installed in the same shell with the transmission mechanism. Most of the transmission mechanisms are driven by ordinary gears, and some use planetary gears. Slip gears and clutches are generally used in the transmission mechanism of ordinary gear transmission. Sliding gears can be divided into multiple sliding gears and modified sliding gears.
How is the price of the plate winder calculated?
The pricing is generally based on the thickness and width of the plate required by the customer and the form and structure of the plate winder.
Anshan Dazheng Xin is a professional manufacturer of plate coiling machine in Liaoning area.
8mm*1.8M semi-automatic plate winder 8500
12mm*2M semi-automatic plate winder 13000
16mm*2M automatic plate winder 30000
16mm*2.5M automatic plate winder 35000
20mm*2M automatic plate winder 40000
20mm*2.5M automatic plate winder 45000
This is the end of the introduction of automatic plate winding machine and numerical control four-roll plate winding machine. I wonder if you have found the information you need? If you want to know more about this, remember to collect and follow this site.