A list of the contents of this article:
- 1 、Waterworks palletizer, our company purchases 2 palletizers. The gantry-type automatic palletizer and the power-assisted manipulator are better. Please introduce it to a professional person.
- 2 、Bucket water stacking machine repair?
- 3 、What equipment is needed to produce barreled water?
Waterworks palletizer, our company purchases 2 palletizers. The gantry-type automatic palletizer and the power-assisted manipulator are better. Please introduce it to a professional person.
Now China has gantry type fully automatic palletizer and power manipulator. The fully automatic palletizer needs one person to release the plate. One man towed away with a forklift. In the meantime。 Turn off the machine. Otherwise five gallons of water will fall to the ground. The disadvantage of the machine is that after a few months, the moving mechanism of the XYZ shaft will drop black friction and oil stains onto barreled water. If important customers and health departments come to inspect, I don’t have to tell you the consequences. If the equipment is not refueled, it will not be used for a year or two. So such equipment manufacturers will make a hood to cover the surroundings. Our company has been using this kind of equipment for only a few months. Several leaders of the company are now in a hurry to replace it with a mechanical palletizer. It is said that the cost of the mechanical hand stacker is not high, and the application of full pneumatic control can not only save energy and protect the environment, but also reduce the labor intensity of workers. Is now the inevitable choice of 5-gallon waterworks. We hope that the manufacturers of 5-gallon mechanical hand palletizers will leave your contact information for our reference. Thank you
Bucket water stacking machine repair?
The barreled water palletizer produced by Zhongyilong has reached the domestic and international advanced level. Palletizing robot products have been recognized as “national key new products”. The products have obtained the CE certification of TUV Group in Germany, and the number of customers at home and abroad has reached more than 300. the market covers food, beverage, beer, feed, chemical, building materials, grain and oil, medicine and home appliance industries. Up to now, Zhongyilong has become a best-selling brand of domestic palletizing robot for many years in a row, and its domestic market share is among the best.
Main features of barreled water palletizer:
1. Unique linear actuator: ingenious four-bar linkage mechanism, which makes the manipulator action program simpler and control more.
2. Energy-saving and environment-friendly mechanical arm design: high-strength aluminum alloy not only makes the arm movement more flexible, but also reduces energy consumption.
3. Simple teaching operation and friendly graphical operation interface: less teaching position and simple operation interface, which makes the on-site debugging easier and the on-site efficiency greatly improved.
4. Real-time on-site monitoring: high-precision on-site action simulation software, which can remotely find out whether the on-site program is normal or not, and automatically interfere and monitor to avoid the occurrence of interference collision.
5. Pre-layout on-site simulation: by using powerful simulation / programming software, a series of tasks such as robot programming, layout, interference monitoring and on-site action simulation can be easily completed in the office. as a result, the debugging time on the spot is greatly reduced and the overall production efficiency is improved.
Barreled water palletizer is a high-tech product with the integration of machinery and electricity. The middle and low position palletizer can meet the production needs of medium and low output. According to the required grouping mode and the number of layers, the palletizing of various products such as material bags, rubber blocks, boxes and so on can be completed.
What equipment is needed to produce barreled water?
1. Raw water purification water treatment system
2. Pretreatment system
3. Quartz sand filter
4. Activated carbon treatment tank
5. Dosing system or softener
Water intake and environmental requirements of reverse osmosis equipment
Power supply: 380V 50Hz
Water supply: 3.0m3/h
Water intake requirements:
Influent temperature: 5-45 ℃
Influent PH: 3.0-10.0
Influent SDI (15 minutes) 5
Free residual chlorine concentration 0.1ppm
The equipment should be placed indoors so as not to accelerate the aging of mechanical parts of the equipment. Influent turbidity 2NTU
The location of the equipment shall be provided with a drain. The largest displacement is 1.5T/H.
The location of the equipment shall be provided with lighting facilities for operation.
Where the equipment is located, there should be sufficient operating space for operation and maintenance. Equipment, should avoid contact with corrosive fumes.
II. Equipment operation
Power on
1. Check the electrical appliances and pipelines to make sure there is water in the original water tank
2. Turn on the water source switch before the incoming water solenoid valve
3. Open [flushing solenoid valve / automatic], [original pump / automatic], [high pressure pump / automatic], [total power supply / ON].
4. The system starts to run automatically
Power off:
Open [flush solenoid valve / manual] and flush for 2 minutes.
Call [main power / off]
Hit [flush solenoid valve / automatic]
Manual flushing of reverse osmosis membrane: flushing: make sure there is water in the original water tank and replenish it, open [flush solenoid valve / manual]
Rotate to [raw pump / manual] [high pressure pump / manual]
After flushing for an appropriate time, rotate to [original pump / stop] [high pressure pump / stop] [flush solenoid valve / stop reverse osmosis valve adjustment:
The flow rate and pressure of the reverse osmosis system have certain requirements, and the equipment should be adjusted to the appropriate state according to the requirements to make the reverse osmosis system operate stably, which only needs to be adjusted once, and the manual valve opening can be kept unchanged in the future.
1. Check the electrical appliances and pipelines to make sure there is water in the original water tank
2. Turn on the water source switch before the incoming water solenoid valve
3. Ball valve, concentrated water discharge valve and closed backflow valve after full opening of RO high pressure pump.
4. Turn on [original pump / manual], [high pressure pump / manual], [total power supply / ON].
5. The RO system starts to run
6. adjustment of the pressure switch in front of the high-pressure pump: the pressure switch in front of the high-pressure pump mainly prevents damage to the equipment caused by the operation of the high-pressure pump when the incoming water pressure is not enough. Adjust the pressure switch in front of the high-pressure pump to 0.5kg/cm2, and close the valve after the high-pressure pump properly, so that the high-pressure pump does not start frequently.
7. Adjust the concentrated water discharge valve (turn off) the reverse osmosis membrane [influent pressure] is about 0.8–1Mpa, the concentrated water flow rate is about 0.6m3/h, and the pure water flow rate is about 1.5m3/h. Adjust the backwater valve so that the concentrated water flow rate is about 0.6-1.0m3/h, and the [inlet pressure] is about 0.8–1Mpa. (when the drainage is all available, it is recommended to close the backwater valve, which is beneficial to increase the life of the membrane.
Automatic control process of reverse osmosis main system:
Process indication: when all the buttons are turned on to the automatic gear, the equipment will follow the following procedure:
When starting, the original hydropower solenoid valve and flushing solenoid valve are all open, the high pressure pump is opened after 5 seconds delay, after flushing for 30 seconds, the flushing solenoid valve is closed, and the system enters the normal water supply state.
When the system is connected with pure water high-level control (floating ball switch), the system automatically opens the flushing solenoid valve and closes the high-pressure pump when the water is full, and closes the original pump and inlet solenoid valve after flushing at low pressure for 20 seconds. When there is water in the original water tank and when the pure water tank is low, automatically open the original water pump, high-pressure pump and water intake magnetic valve to make water.
When the current treatment system flushes or regenerates automatically, the high pressure pump stops and the water and electricity magnetic valve is turned off.
Fourth, pre-processing operation panel description
A1-intake valve A2-outlet valve A3-backwash intake valve A4-backwash drain valve A5-positive wash drain valve
(1) Sand filter
1. Specification: φ 400 × SS1650
2. Quantity: 1
3. Material: FRP
4. Type of filter media: refined quartz sand
Function: effectively remove suspended solids and impurities in water and reduce influent turbidity.
Method of operation: the pipe valve arrangement of the sand filter is shown in figure 2.
(1) run
When starting normally, first open the intake valve A1 and the positive washing discharge valve A5, control the inlet water flow at 1.0T/H, gradually open the outlet valve A2 after 3-5 minutes of operation, close the positive washing discharge valve A5, and then the sand filter enters normal operation.
(2) backwashing
With the increase of the running time of the pure water machine, the intercepted dirt gradually increases and the flow resistance becomes larger, so backwashing should be carried out to restore the filtration capacity of the sand filter. First open the backwash drain valve A4 and the backwash intake valve A3, the backwash flow rate is controlled at about 1-2T/H, backwash for 5 minutes (depending on the pollution blockage), flush out the sundries and bubbles in the filter material until the effluent is clear.
(3) after positive washing and reverse washing, open intake valve A1 and positive washing discharge valve A5, control flow 1T/H, and wash until the effluent is clear and qualified (about 3 minutes). Open the outlet valve A2 and close the positive washing drain valve A5 and transfer to the normal working state. (2) carbon filter
1. Specification: φ 400 × SS1650
2. Quantity: 1
3. Material: FRP
4. Type of filter media: water purification grade coconut shell activated carbon
Function: effectively remove the organic matter and residual chlorine in the water.
How to operate: the pipe valve of the carbon filter is arranged as shown in the figure above. The operation method is the same as that of sand filter.
Fifth, pre-treatment flushing cycle setting:
Sand column: once a day
Carbon column: once every 3 days
Filter element replacement: depending on the pollution, generally 1-2 weeks.
Daily replacement of 5 μ m PP filter element and carbon core:
In order to ensure the normal operation of the reverse osmosis system and prolong the service life of the RO membrane, the PP filter element with a pore diameter of 5 μ m is used in this system, which has the characteristics of high filtration accuracy and long service life. The replacement period is generally one week according to the water quality, and the replacement condition is that the filter element is seriously polluted in a large area, blackening and yellowing.
The service life of the filter element is directly related to the operation status of the pretreatment equipment. The good operation of the pretreatment equipment can remove most of the solid particles, flocculent precipitation and organic matter, reduce the load of the microfilter and prolong the service life of the filter element.
The filter element should be replaced regularly to ensure its interception, otherwise it may cause irreparable loss to the RO film.
This is the end of the introduction on how to deal with the failure of barreled water palletizer and barreled water palletizer chuck. Have you found the information you need? If you want to know more about this, remember to collect and follow this site.