Article catalogue:
- 1 、What are the classification characteristics of beverage equipment?
- 2 、Who knows what a packing machine is and what it is for?
- 3 、What kind of equipment is needed to produce drinks?
- 4 、Several kinds of machinery and equipment used in beverage factory
- 5 、How much does it cost to fill a production line for beverage filling?
What are the classification characteristics of beverage equipment?
Beverage equipment refers to the equipment used to make all kinds of beverages, which is generally composed of many equipment to process all kinds of beverages, such as water treatment equipment, bottle punching machine, filling machine, sealing machine, sterilization equipment, CIP local cleaning machine, filtration equipment, packaging equipment and so on.
Characteristics of beverage equipment:
1. Large production capacity
Because the beverage is a kind of food with water as the main body, it is easy to flow, the technological reaction process is fast, and its equipment is connected by pipes, so it is easy to realize production automation and large production capacity.
2. Simple structure
The technological process of beverage production is relatively simple, in order to facilitate cleaning and sterilization, beverage equipment is required to be quickly disassembled and assembled, so the structure of the parts should be as simple as possible.
3. Anticorrosion and moisture protection
When the beverage equipment is working, there are many opportunities to come into contact with water, acid, alkali and salt. therefore, the relevant parts are required to adapt to this special environment to ensure the hygiene of the beverage and prolong the service life.
Classification of beverage equipment:
There are many kinds of beverages, and their equipment is also different, so there is no unified standard for the classification of beverage equipment. Generally speaking, it can be classified as follows.
1. According to the working principle and characteristics
(1) Raw material processing equipment
There are many raw materials for the production of beverages, such as water, sugars, acids, inorganic salts, flavors, pigments and so on. With different raw materials, the processing equipment is also different. For different kinds of beverages, this kind of equipment has a certain versatility, such as water treatment equipment, batching equipment, pumps, heat exchange equipment and so on.
(2) Packaging equipment
In order to ensure the product quality and beautiful appearance, and to facilitate storage and transportation, beverages must be packaged before leaving the factory. As the beverage is a kind of material with high mobility, most of the packaging containers are bottles, cans and so on. Its packaging equipment mainly includes bottle washing machine, filling machine, capping machine, labeling machine and so on.
2. Divide according to the production process
(1) Water treatment equipment
In order to prepare a good drink, you must first have good water. Due to the diversification of water sources, different treatment methods need to be adopted for different water sources, and the equipment used is also different. Generally speaking, it includes purification, softening and desalination, disinfection and other equipment.
(2) whether the syrup mixing equipment adopts the primary filling process or the secondary filling process, the manufacturing method of the syrup is the same, and it is made of secret raw materials according to the requirements of the formula, mainly including sugar dissolution, filtration, blending and other equipment.
(3) carbonation equipment dissolves carbon dioxide in water or mixture. it becomes a carbonated beverage. Due to the different filling process, the production equipment is also different, which mainly includes carbon dioxide purification equipment, mixer, freezer and so on.
(4) bottle handling equipment bottles are the main packaging containers of beverages, and the quality of bottle handling has a great impact on the quality of beverages. It mainly includes various types of bottle washing machines.
(5) the filling and capping equipment injects the beverage into the clean bottle, which is completed by the filling machine. It is necessary to cover in time after filling, which is completed by the capping machine. Filling and pressing are sometimes done by two machines and sometimes by a combined filling and capping unit.
(6) labeling equipment bottles need to be stamped with various trademarks before they can be finished, which is completed by the labeling machine. Although the labeling process is simple, the structure of the equipment is more complex, and it is one of the most complex equipment.
Who knows what a packing machine is and what it is for?
In the back-end packaging of food and beverage, the automatic packing machine automatically arranges the filled packaging, loads it into the open carton, and completes the self-adhesive sealing and other actions of the packing equipment.
The packing machine can be divided into fully automatic and semi-automatic packing machine. All the actions are completed automatically. The fully automatic packing machine adopts a new type of combined structure, including box forming device, whole line device, filling device and sealing device and other functional units, which complete the corresponding functional actions respectively, and each device is installed on the same mainframe. It is controlled by P.L.C + touch screen. Equipped with missing bottle alarm stop, no bottle without packing safety device. It is greatly convenient to operate, manage, reduce production personnel and labor intensity, and is an indispensable equipment for automatic scale production.
Packing machine can also be divided into: wrapped packing machine, pneumatic packing machine, grab packing machine, robot packing machine.
The wrapping packing machine adopts the falling packaging mode, occupies a small area, reduces the equipment investment cost, adopts the international design concept, the structure is more reasonable, the action is more light and stable, and the power consumption is lower.
The pneumatic packing machine has the advantages of small size, beautiful appearance, low energy consumption, stable operation and convenient operation. The conveyor is driven by imported rodless cylinder, which runs smoothly and has high controllability.
The packing machine with pneumatic and electric operation and packing mode has the advantages of compact structure, beautiful appearance, low energy consumption and stable operation. The driving device is a symmetrical double rocker arm, which is driven by Japanese MITSUBISHI servo motor or three-phase asynchronous motor and runs smoothly.
The robot packing machine is a set of intelligent control system which takes the robot as the running main body and is equipped with conveying and regularization auxiliary equipment to complete the product packing process. The robot packing system has many advantages, such as strong product adaptability, strong multi-specification compatibility, high operation efficiency, convenient system maintenance and so on. Compared with the conventional packing equipment, the robot packing system is simpler and faster.
What kind of equipment is needed to produce drinks?
The beverage production equipment is as follows:
Pre-deployment system: the pre-deployment system can realize the blending function of a variety of beverages through high-quality design and configuration.
Water treatment system: the water treatment system filters and purifies the water to meet the standard of pure water needed for beverage production.
Bottle blowing machine system (blowing and spinning) aseptic cold filling system: the aseptic isolation technology is adopted in the aseptic cold filling system of automatic filling machine, which ensures the asepsis of filling materials, packaging environment and packaging containers. From bottle blowing to washing and antivirus to filling to sealing.
4. Delivery system: conveying drinks from the filling machine to the back end.
5.PET cover liquid level detector: on-line detection of liquid level and sealing condition to ensure that the product is qualified
6. Water blower: blow-dry outer white noodles
7. Sleeve, indentation machine: bottle body labeling
8. Label inspection machine: equipment check label
9. Inkjet printer: marking the bottle body with inkjet code
10. Wrapped packing machine: beverage bottles are packed into cartons
11. Box spray code: box collision code
twelve。 Full box testing machine: test qualified full box
13. Robotic palletizer: stacking cartons
Several kinds of machinery and equipment used in beverage factory
+ Beverage machinery / beverage filling machine
. Pure water filling machine (three-in-one unit)
. Fruit juice hot filling machine (three-in-one unit)
. Aerated beverage filling machine (three-in-one unit)
. Mineral water filling machine (three-in-one unit)
. Granulated orange beverage filling machine / four-in-one unit
+ Beverage production line
. Glass bottle triple cap production line
. Production line of pure water and mineral water
. Fruit juice beverage production line
. Aerated beverage production line
. Can production line
+ barreled water production line
.5L barreled water production line
.5 gallon barreled water production line
+ Water treatment equipment
. Ultraviolet sterilizer
. Ozone sterilizer
.RO reverse osmosis device
. Hollow fiber ultrafiltration
. Filter / filter
+ Juice Beverage Auxiliary equipment
.CIP cleaning device
. Spray cooler
. Bottle sterilizer
. Insulated storage tank
UHT ultra-high temperature sterilizer
. Vacuum degassing machine
. Homogenizer
. Syrup filter
. Blending pot / sugar pot
. Pre-treatment equipment for fruits and vegetables
+ Auxiliary equipment for aerated drinks
. Sugar dissolving system
. Cold drink water tank
. Carbon dioxide filter
. Beverage primary mixer
+ Beverage packaging equipment
. Shrink film packaging machine
. Inkjet printer
. Heat shrinkage labeling machine
. Automatic labeling machine
+ bottle blowing machine system
. Plastic machine
. Fully automatic one-drag-two bottle blowing machine
. Semi-automatic one-drag-two bottle blowing machine
How much does it cost to fill a production line for beverage filling?
Juice production line equipment can be supplied from small to large, divided into the following grades: small 2000 bottles / hour, 4000 bottles / hour, 6000 bottles / hour, 10000 bottles / hour, 15000 bottles / hour, 20000 bottles / hour-36000 bottles / hour.
There are two ways to make fruit juice beverages: one is made from concentrated fruit juice, and the other is made from fresh fruit. The two kinds of production lines are different, the mix of fruit juice, low budget, suitable for the general market, suitable for customers with low investment in the initial stage. Mainly facing the ordinary market.
The other kind of fresh fruit juice is made from the processing of fresh fruit: the investment is relatively large, depending on what the original fruit is made of, the type of the original fruit is different, and the pretreatment process is also different. Customers who do this kind of project need to determine what fruit juice is made into fruit juice.
The main types of fruit juice packaging are carton packaging, cans packaging, plastic bottles (PET bottles), glass bottles and so on. This also requires customers to position themselves according to the market. The price of the equipment varies with different configurations. For example, 2000 bottles of blended fruit juice drinks, a set of equipment is about 50-700000, according to different requirements, the price is also different.
For small beverage factories, blowing bottles by themselves is not recommended, the investment will be relatively large, and bottles can be purchased at the initial stage.
Factory: generally need more than 1000 square meters of steel structure factory building, the budget is about 300000.
Land: customers choose to build their own factory in the open space, you can also rent the site to reduce the budget.
Formula: it is better for customers to have their own formula, if not, to find a formula manufacturer to develop their own beverage formula.
Equipment: according to your investment budget, it is important to choose the machine and output that are suitable for packaging.
Installation and commissioning: professionals provided by equipment manufacturers are responsible for installation and commissioning to make beverage products.
Products out of the market: good control of the products, and then apply for SC or QS certification, the products can be launched on the market.
This is the end of the introduction of the beverage Packer. Thank you for taking the time to read the contents of this site. Don’t forget to look for more information about the price of the beverage Packer and the Beverage Packer.