A list of the contents of this article:
- 1 、How to avoid damage in the process of ceramic tile transportation
- 2 、Foreign ceramic tile brands
- 3 、Selection of counter
- 4 、What is the production process of ceramic tiles?
- 5 、How to tell the difference between real and fake tiles?
How to avoid damage in the process of ceramic tile transportation
Packaging and transportation of ceramics and tiles
Handling should be handled gently, throwing is strictly prohibited, vertical and fastening as far as possible when loading, vertical or horizontal storage can be placed, but attention should be paid to stacking height to prevent fracturing and collapse. Ceramic tiles need to add wooden support, or use cardboard, foam pad, to ensure that it is fixed and stable, otherwise it is easy to be damaged in the process of transportation, the specific implementation steps are as follows:
1. Stack it in the vertical direction of the package. Because the tiles are vertical when packing, so they are not fragile.
2, the bottom and the surrounding with a foam pad (the white one), for isolation thickness depends on how much.
3. If there are more stacking layers, it is best to lay a layer of foam cushion between two or three layers to prevent shock.
4, if there are only a small number of boxes of ceramic tiles, family decoration, transport distance is not far, it is not so complicated, only the removal team commonly used thick cloth, isolation can be.
5. We should also pay great attention to moving up and down, lifting and handling gently, not inverting.
Packaging and transportation of glass
1. Pack each piece of glass separately with cardboard, then three pieces are put together and wound with a piece of foam film.
2. The outside is packed in a cardboard box, and then bundled with a packing strip. The reason for using only three pieces together is because the weight is exactly controlled so that two people can lift it. It’s too heavy to carry.
3. The wooden case should be designed with a “human” frame, so that the glass should be placed on both sides of each other and filled with hard but not hard things such as styrofoam in the gap to prevent the glass from shaking. Another advantage of packing in wooden cases is that it is easy to load and unload. Wooden cases are generally operated by machines, and the degree of safety is as high as 99%.
4. After packing, there is another very important thing to do, that is to label “fragile goods”.
Foreign ceramic tile brands
MARAZZI (Malazzi) is a pioneer in the field of ceramic tiles. Rich experience and innovative ability, creativity and design, tradition and culture, love for ceramic tiles, attention to the environment, let it create a different series of ceramic tile products. With its high-standard technology and aesthetic characteristics, it has been more and more used in public environment and large-scale construction projects.
Petracer’s unicorn tiles exist for all customers who are passionate, do what they want and want to paint their space with their own logo, and they want to be able to live in their own space, not just in a house. Therefore, they have been constantly trying to design ceramic tiles and strive to do well.
Italian ceramic tile brand FIORANESE CERAMICA constantly updates the long tradition of ceramic manufacturing by developing new products suitable for contemporary life. He presents a complete and diversified wall tile, floor tile and mosaic product, constantly updating its size, surface decoration and color for the style of ceramic tiles.
Selection of counter
According to your description, it should be in the form of photoelectric sensor + counter.
The recommended model is as follows and the brand is OMRON
1meme E3ZMusi D67
2meme H7ECMY N
What is the production process of ceramic tiles?
The first step in the production of white-body glazed tiles is known as “powder”, which is a mixture of various raw materials and finally molded into a brick body. As discussed earlier, the “powder” is mostly composed of talc and clay, which is then processed into the final product of the required strength and shape. The chemical composition of “powder” is usually 62% talc powder and 38% clay powder (spherical clay and clay or kaolinite).
The quantity of raw materials often depends on their specific formula, which is then fed into the belt mixer to mix talc and clay evenly. The evenly mixed raw materials are sent to a mixing and crushing machine, and two steel wheels weighing 1800 pounds each grind them into powder and mix the two kinds of powder. In the grinding process, water is gradually added to make its water content reach 8%. The humidification grinding of the powder makes the two separated particles stick together to form a solid mixed with two kinds of raw materials.
The “powder” is transported from a mixed crusher to a grinder, where the powder is mashed into small balls, then sent to the storage room for a period of time, and the right amount of water is mixed into the fine powder. Due to the intermolecular capillary phenomenon, the water content of all the powders is uniform.
After the “powder” is transported from storage to the stamping workshop, it enters the second stage of the production process. People use electric or hydraulic presses to turn the powder into a solid body of specific size, shape and tensile strength. During the stamping process, the powder is stamped at a pressure of 2400 psi, and the tensile strength of the “ceramic embryo” or “brick body” reaches 8 psi. The pottery embryo is often stacked on the metal bench, and the next stage of production can begin at this time.
Shelves of tiles are transported from the stamping workshop to the designated area of the drying chamber, and the ceramic embryos are dried at room temperature for 12 to 24 hours, during which 2% of the 8% moisture will be evaporated. After this waiting stage, the pottery embryos will be transported to a drying chamber to begin the first stage of the drying process. The drying process consists of three 12-hour cycles, with the temperature of each cycle roughly as follows: the first cycle, 100 to 110 degrees Fahrenheit; the second, 160 to 170 degrees Fahrenheit; and the third, 210 to 230 degrees Fahrenheit. After 36 hours of drying, the pottery embryo has no moisture, and its tensile strength reaches 16 pounds per square inch.
Then the Tao embryo is placed on the chain of the paint cabinet to carry out the fourth stage of the production process. The moving chain transports the ceramic embryo into the paint cabinet or the area where the glaze is painted, so that the surface of the tile is evenly sprayed with a layer of colored glaze, depending on the performance of the glaze.
Glazed tiles are transported from spray-painted cabinets and placed on fire-resistant locators, which are also placed on small transporters, which enter the tunnel kiln on railway-like tracks. The transport vehicle passes through the tunnel kiln by track, which is driven by motor and deceleration gear to ensure that the transport vehicle and brick frame move at a speed of 1.4 inches per minute. In about four hours, the transport vehicle passes through the roasting area of the tunnel kiln, when the thermal radiation temperature of the tile is as high as 2000 degrees Fahrenheit. At this temperature, the glaze on the surface of the tile becomes liquid and gas evaporates. In fact, the glaze eroded the brick body, absorbed some of the chemical properties of the brick body, and produced an adhesive between the brick body and the glaze. It was during this period that the color difference unique to the ceramic tile itself finally appeared.
After the ceramic tile is roasted, it is placed on a tray and transported to the classification department for color and grading. In order to ensure color consistency, each worker is responsible for grading only one group of monochromatic products. The color grouping and grading of ceramic tiles are carried out on the conveyor belt, and the grading of ceramic tiles is determined according to the instructions issued by the United States Bureau of quality Standards and the United States Bureau of Commerce. Finally, the sorting worker boxed the tiles and sealed them.
After the grading and packaging process, boxes of tiles are transported by conveyor belts to the warehouse and placed in sequence waiting to be sent to the dealer.
How to tell the difference between real and fake tiles?
First: specific gravity; pick up two tiles of different brands, in the case of similar size and thickness, the lighter one is of poor quality, while the heavier one is a good tile. Second, compare the price; at present, the prices of ceramic tiles on the market vary greatly, ranging from tens of yuan to one or two hundred yuan per square meter, while the asking prices of some imported tiles are even higher, basically one or two times higher than those of domestic tiles. However, according to industry insiders, the inherent quality gap of these tiles is not as large as the price gap. Therefore, although every penny, but also do not blindly believe in the price, the quality of products is more critical, there is no need to blindly pursue foreign imported brands and spend high fees. Third: measure the glaze; when testing, scrape the ceramic tile glaze with sharp objects to see if there are scratches, if so, it means that this kind of ceramic tile glaze is poor, after the glaze on the surface is polished, the brick surface will not be cleaned. On the contrary, it shows that this kind of glazed tile is better, wear-resistant and practical. Fourth: to the color difference; the ceramic tile color difference refers to the difference in the color and pattern of ceramic tile products due to the production process. Due to the large number of wall and floor tiles purchased at one time, if there is an obvious color difference between multiple packages, the decoration effect will be very affected, so it is necessary to sample and compare all the packaged products and observe the change of color difference. Large color difference can not be selected.
This is the end of the introduction of ceramic tile packing machine. Thank you for taking the time to read the contents of this site. Don’t forget to look for more information about container house pictures and ceramic tile packing machine on this site.