A list of the contents of this article:
- 1 、The working principle of the packing machine
- 2 、What is the filling machine?
- 3 、Who knows what a packing machine is and what it is for?
The working principle of the packing machine
The automatic packing machine automatically arranges the packaging, loads it into the open carton, and completes the self-adhesive sealing and other actions of the packing equipment, all the actions are completed automatically. Most automatic packing machines adopt a new type of combined structure, including box forming device, whole line device, filling device and sealing device and other functional units, which complete the corresponding functional actions respectively, and each device is installed on the same mainframe. The box billet of the box forming device is on the top, the filling device is directly below the box forming device, the whole row device is in front of the filling device, and the sealing device is behind the filling device. It is controlled by P.L.C + touch screen. Equipped with missing bottle alarm stop, no bottle without packing safety device. It is greatly convenient to operate, manage, reduce production personnel and labor intensity, and is an indispensable equipment for automatic scale production.
What is the filling machine?
The filling machine is mainly a small class of products in the packaging machine, which can be divided into liquid filling machine, paste filling machine, powder filling machine and particle filling machine from the packaging point of view; in terms of the degree of automation of production, it is divided into semi-automatic filling machine and full-automatic filling production line. Recently, with the QS certification of food, edible oil manufacturers have begun to pay attention to product quality and packaging, so oil filling machine plays a prominent role in the filling machine.
According to the filling principle, the filling machine can be divided into atmospheric filling machine, pressure filling machine, liquid filling machine, oil filling machine, paste filling machine, sauce filling machine, particle slurry filling machine, powder filling machine, bucket water filling machine and vacuum filling machine.
Folding normal pressure filling machine
It is filled by liquid self-weight under atmospheric pressure. This kind of filling machine is divided into timing filling and constant volume filling, which is only suitable for filling low viscosity gasless liquids such as milk, liquor, mineral water and so on. Atmospheric filling machine
Folding pressure filling machine
Filling is carried out under higher than atmospheric pressure, which can also be divided into two types: one is that the pressure in the storage tank is equal to the pressure in the bottle, and the filling depends on the self-weight of the liquid into the bottle, which is called isobaric filling; the other is that the pressure in the storage tank is higher than that in the bottle, and the liquid flows into the bottle by pressure difference, and this method is often used in the high-speed production line. The pressure filling machine is suitable for filling gaseous liquids, such as beer, soda, champagne and so on.
Folding vacuum filling machine
It is filled when the pressure in the bottle is lower than the atmospheric pressure. This kind of filling machine has the advantages of simple structure, high efficiency and wide adaptability to the viscosity of materials, such as oil, syrup, fruit wine and so on.
Folding oil filling machine
Can fill all kinds of oil products, such as edible oil, lubricating oil, peanut oil, soybean oil and so on. This kind of filling machine is a filling machine specially developed for oil material filling, which can realize the flexible configuration of manual operation and unmanned operation, such as edible oil filling machine. According to the mode of measurement, it can be divided into flow meter type. Piston style. Weighing and so on. According to the equipment style, it can be divided into straight line type and rotary type and so on. At present, most of the domestic manufacturers of oil filling machines are located in Shandong Province. Guangdong province. Jiangsu Province and other places. Sample drawing of filling machine
Folding plug filling machine
This kind of filling machine is widely used in medicine, food, daily chemical, oil, pesticide and other special industries. It can fill all kinds of liquid and paste products, such as disinfectant, hand sanitizer, toothpaste, ointment, cosmetics and so on.
Folding liquid filling machine
New horizontal design, light and convenient, automatic extraction, for viscous paste can be added hopper feeding. The manual and automatic switching function of the vertical liquid filling machine: when the machine is in the “automatic” state, the machine automatically carries out continuous filling according to the set speed. When the machine is in a “manual” state, the operator steps on the pedal to achieve filling. If you keep stepping on it, it will become a state of automatic continuous filling. Anti-drip filling system: when filling, the cylinder moves up and down to drive the stuffy head.
1. Optional accessories
a. Needle filling head: suitable for filling small caliber bottles and hose packaging products. The caliber and length of the needle can be customized according to the specific size of the container.
b. Turn / ball valve control system: suitable for materials with different viscosity and particles, and can solve all kinds of pressure problems caused by high position and high pressure feeding.
c. Hopper: it is recommended to configure when filling products with higher viscosity in order to achieve better filling effect.
Folding paste filling machine
Suitable for filling all kinds of viscosity products from water agent to cream, it is an ideal filling machine for daily chemical, pharmaceutical, food, pesticide and other industries.
Characteristics
New horizontal design, light and convenient, automatic extraction, for viscous paste can be added hopper feeding. Double-head horizontal paste filling machine manual and automatic switching function: when the machine is in the “automatic” state, the machine automatically carries out continuous filling according to the set speed. When the machine is in a “manual” state, the operator steps on the pedal to achieve filling. If you keep stepping on it, it will become a state of automatic continuous filling. Anti-drip filling system: when filling, the cylinder moves up and down to drive the stuffy head.
Folding sauce filling machine
It is suitable for the filling of sticky jam with particles and high concentration of chili sauce, bean paste, peanut butter, sesame sauce, jam, butter hot pot base, red oil hot pot base and so on.
According to the operation flow, it can be divided into full-automatic filling machine and semi-automatic filling machine.
Weighing filling machine is suitable for liquid materials with low viscosity. For example, paints, paints, resins, and various chemical raw materials.
Hot pot red oil base filling machine
Folding granule pulp filling machine
Suitable for medicine, daily chemical, food, pesticide and special industries, it is an ideal particle slurry viscosity fluid filling equipment. The machine is a semi-automatic piston filling machine, which can fill granular slurry fluid materials.
Compact model, vertical structure, saving space.
Easy to operate, pneumatic components are made of German FESTO and Taiwan AirTac pneumatic components.
The contact part of the material is made of 316L stainless steel, which meets the requirements of GMP.
The filling valve is controlled by pneumatic valve, so the filling precision is higher.
The filling volume and filling speed can be adjusted arbitrarily.
The filling stuffing head adopts anti-drawing and lifting filling device.
Folding powder filling machine
The machine is suitable for quantitative filling of powdered and small granular materials in chemical industry, food, agriculture, by-products and other industries. Such as: pesticides, veterinary drugs, disinfectants, washing powder, grain, seeds, milk powder, condiments, monosodium glutamate, salt, sugar, additives and so on.
Product features: microcomputer control, quantitative accurate. The parameters can be adjusted and the error can be corrected automatically. Separate the strong and weak electricity, no interference. High reliability and wide adaptability. The filling parts are made of all stainless steel with high machining precision, good interchangeability and reasonable classification. Modular design, flexible combination.
Folding bucket water filling machine
The bucket water filling production line introduces the production technology and technology of American companies, combines the advantages of similar products from Italy, France and other countries, and is a fully automatic filling machine production line produced by technical improvement. This equipment is technologically advanced and reliable. The technological process is scientific, the food hygiene condition is good, the production automation degree of bucket water filling machine is high, and the operation is simple. It is the ideal filling equipment for various beverage manufacturers. It is very popular in the food and beverage industry.
The machine body is all made of high quality stainless steel, other parts are also made of non-toxic and durable combination materials, and imported components are used in electrical and pneumatic systems, so the equipment failure rate is low and the reliability is high.
Process: automatic uncapping machine → automatic brushing machine → automatic barrel feeding machine → automatic washing and disinfection → automatic filling → automatic lid, cover cover, capping → lamp inspection → automatic heat shrinkable film → automatic bagging (including conveyor belt).
Fold and edit the workflow of this section
The process of the liquid filling machine is generally as follows: the boxes with empty bottles are stacked on the pallet, sent by the conveyor belt to the pallet unloader, the tray is unloaded one by one, the box is sent to the unloader with the conveyor belt, the empty bottle is taken out of the box, and the empty box is sent to the washing machine through the conveyor belt, cleaned and then transported to the side of the packing machine, so that the bottle containing drinks can be loaded into it. The empty bottle taken out from the box unloader is fed into the bottle washing machine by another conveyor belt for disinfection and cleaning, and after the bottle inspection machine meets the cleaning standard, it goes into the filling machine and capping machine. Drinks are bottled by a filling machine. The bottles filled with drinks are capped and sealed by the capping machine and transported to the labeling machine, labelled and sent to the packing machine into the box and then to the stacking pallet machine and stacked on the pallet and sent to the warehouse.
Fold and edit the instructions for using this paragraph
Folding use, maintenance and installation
1. Because this filling machine is an automatic machine, the dimensions of easy-to-pull bottles, bottle cushions and bottle caps are required to be unified.
2. Before driving, you must first turn the machine with a rocking handle to see if there is anything unusual in its rotation. It is true that it is normal before you can drive.
3. When adjusting the machine, the tools should be used properly, and it is strictly forbidden to use too large tools or too hard to disassemble the parts so as not to damage the machine parts or affect the performance of the machine.
4. Whenever the machine is adjusted, be sure to tighten the loose screw and turn the machine with a shaking handle to see if its action meets the requirements before you can drive.
5. The machine must be kept clean, and it is strictly forbidden to have oil, liquid or glass fragments on the machine so as not to cause damage to the machine.
⑴ machine in the production process, timely removal of liquid or glass debris.
⑵ should clean each part of the machine surface before handing over, and add clean lubricating oil to each activity department.
⑶ should be scrubbed once a week, especially those areas that are not easy to clean in normal use or blown with compressed air.
Folding disinfection and flushing
1. Loosen the upper and lower fastening screws, remove the liquid injection system for overall disinfection, or remove for disinfection and cleaning respectively.
2. Put the intake pipe in the cleaning liquid and start the cleaning.
3. There may be errors in the actual filling of the 500ml machine, and the quantity of the cylinder is accurate before formal filling.
4. Needle tube for filling machine, standard 5ml or 10ml syringe for type 10, 20ml glass filler for type 20, 100ml glass filler for type 100.
Considerations for folding installation
1. After the machine is unpacked, first check whether the random technical data is complete and whether the machine is damaged in transportation, so that it can be solved in time.
2. Install and adjust the feed assembly and discharge assembly according to the shape diagram in this specification.
3. Add new lubricating oil to each lubrication point.
4. Turn the machine with the handle to check whether the machine is running in the right direction (counterclockwise facing the motor spindle). The machine must be protected and grounded.
Working principle and performance of folding
1. Working principle: the filling machine is a semi-automatic piston filling machine. The material is extracted and beaten by a piston driven by the cylinder. The material flow is controlled by an one-way valve and opened by a magnetic spring.
Number of filling heads of kinds of liquids
1 filling volume 5-100 is suitable for bottle height unlimited (mm) shape size is not limited to bottle diameter unlimited (mm) production capacity 0-50 filling accuracy ±0.5% control cylinder stroke, filling volume can be adjusted.
2. Performance: the semi-automatic piston single-head liquid filling machine produced by our company introduces foreign advanced filling machine technology and carries out further transformation and innovation on the basis of the series of filling machines produced by our company. its structure is more simple and reasonable, the accuracy is high, the operation is more convenient, it is the ideal choice for your company to fill the high service.
Folding scope of application
Scope of application: mainly suitable for eye drops, Kaisailu, vegetable oil, lubricating oil, essential oil, toilet water, chemical liquid, daily chemical industry, coating industry.
Folding technical parameters
The technical parameters are as follows: liquid body volume 60L liquid storage capacity 50L filling container length 340mm filling container diameter Φ 380filling capacity 30L production capacity ≈ 20 times / fashion bottle area 136900 mm 2 motor specification 0.75kw 2825r.p.m outline dimension 850×510 × 1150mm equipment weight 110kg
Industry outlook
Filling machines are widely used in food industry, beverage industry, daily chemical industry and so on. The competition of food packaging machinery is becoming increasingly fierce, the future food filling machinery will cooperate with industrial automation, promote the overall level of packaging equipment, and develop multi-functional, high-efficiency, low-consumption food packaging equipment.
All along, the filling machine is the solid backing of the beverage market, especially in the modern market, people’s requirements for commodity quality are increasing, the market demand is expanding, and enterprises’ requirements for efficient automatic production. Under such circumstances, the filling machine has become a hot filling equipment. In addition, in recent years, with the improvement of the level of science and technology, the domestic filling machine industry has also developed rapidly, and the technical level, equipment performance, quality and other aspects have been greatly improved. It has played an important role in supporting enterprises in efficient and safe production.
Who knows what a packing machine is and what it is for?
In the back-end packaging of food and beverage, the automatic packing machine automatically arranges the filled packaging, loads it into the open carton, and completes the self-adhesive sealing and other actions of the packing equipment.
The packing machine can be divided into fully automatic and semi-automatic packing machine. All the actions are completed automatically. The fully automatic packing machine adopts a new type of combined structure, including box forming device, whole line device, filling device and sealing device and other functional units, which complete the corresponding functional actions respectively, and each device is installed on the same mainframe. It is controlled by P.L.C + touch screen. Equipped with missing bottle alarm stop, no bottle without packing safety device. It is greatly convenient to operate, manage, reduce production personnel and labor intensity, and is an indispensable equipment for automatic scale production.
Packing machine can also be divided into: wrapped packing machine, pneumatic packing machine, grab packing machine, robot packing machine.
The wrapping packing machine adopts the falling packaging mode, occupies a small area, reduces the equipment investment cost, adopts the international design concept, the structure is more reasonable, the action is more light and stable, and the power consumption is lower.
The pneumatic packing machine has the advantages of small size, beautiful appearance, low energy consumption, stable operation and convenient operation. The conveyor is driven by imported rodless cylinder, which runs smoothly and has high controllability.
The packing machine with pneumatic and electric operation and packing mode has the advantages of compact structure, beautiful appearance, low energy consumption and stable operation. The driving device is a symmetrical double rocker arm, which is driven by Japanese MITSUBISHI servo motor or three-phase asynchronous motor and runs smoothly.
The robot packing machine is a set of intelligent control system which takes the robot as the running main body and is equipped with conveying and regularization auxiliary equipment to complete the product packing process. The robot packing system has many advantages, such as strong product adaptability, strong multi-specification compatibility, high operation efficiency, convenient system maintenance and so on. Compared with the conventional packing equipment, the robot packing system is simpler and faster.
This is the end of the introduction of hot pot packing machine and hot pot packaging machine. I wonder if you have found the information you need? If you want to know more about this, remember to collect and follow this site.