A list of the contents of this article:
- 1 、What is the filling machine?
- 2 、What kind of equipment is needed for the milk production line?
- 3 、Is the milk Packer tired? What are you doing? How many cases do you pack a day? How much does a case weigh?
- 4 、Is Yili milk produced automatically?
What is the filling machine?
The filling machine is mainly a small class of products in the packaging machine, which can be divided into liquid filling machine, paste filling machine, powder filling machine and particle filling machine from the packaging point of view; in terms of the degree of automation of production, it is divided into semi-automatic filling machine and full-automatic filling production line. Recently, with the QS certification of food, edible oil manufacturers have begun to pay attention to product quality and packaging, so oil filling machine plays a prominent role in the filling machine.
According to the filling principle, the filling machine can be divided into atmospheric filling machine, pressure filling machine, liquid filling machine, oil filling machine, paste filling machine, sauce filling machine, particle slurry filling machine, powder filling machine, bucket water filling machine and vacuum filling machine.
Folding normal pressure filling machine
It is filled by liquid self-weight under atmospheric pressure. This kind of filling machine is divided into timing filling and constant volume filling, which is only suitable for filling low viscosity gasless liquids such as milk, liquor, mineral water and so on. Atmospheric filling machine
Folding pressure filling machine
Filling is carried out under higher than atmospheric pressure, which can also be divided into two types: one is that the pressure in the storage tank is equal to the pressure in the bottle, and the filling depends on the self-weight of the liquid into the bottle, which is called isobaric filling; the other is that the pressure in the storage tank is higher than that in the bottle, and the liquid flows into the bottle by pressure difference, and this method is often used in the high-speed production line. The pressure filling machine is suitable for filling gaseous liquids, such as beer, soda, champagne and so on.
Folding vacuum filling machine
It is filled when the pressure in the bottle is lower than the atmospheric pressure. This kind of filling machine has the advantages of simple structure, high efficiency and wide adaptability to the viscosity of materials, such as oil, syrup, fruit wine and so on.
Folding oil filling machine
Can fill all kinds of oil products, such as edible oil, lubricating oil, peanut oil, soybean oil and so on. This kind of filling machine is a filling machine specially developed for oil material filling, which can realize the flexible configuration of manual operation and unmanned operation, such as edible oil filling machine. According to the mode of measurement, it can be divided into flow meter type. Piston style. Weighing and so on. According to the equipment style, it can be divided into straight line type and rotary type and so on. At present, most of the domestic manufacturers of oil filling machines are located in Shandong Province. Guangdong province. Jiangsu Province and other places. Sample drawing of filling machine
Folding plug filling machine
This kind of filling machine is widely used in medicine, food, daily chemical, oil, pesticide and other special industries. It can fill all kinds of liquid and paste products, such as disinfectant, hand sanitizer, toothpaste, ointment, cosmetics and so on.
Folding liquid filling machine
New horizontal design, light and convenient, automatic extraction, for viscous paste can be added hopper feeding. The manual and automatic switching function of the vertical liquid filling machine: when the machine is in the “automatic” state, the machine automatically carries out continuous filling according to the set speed. When the machine is in a “manual” state, the operator steps on the pedal to achieve filling. If you keep stepping on it, it will become a state of automatic continuous filling. Anti-drip filling system: when filling, the cylinder moves up and down to drive the stuffy head.
1. Optional accessories
a. Needle filling head: suitable for filling small caliber bottles and hose packaging products. The caliber and length of the needle can be customized according to the specific size of the container.
b. Turn / ball valve control system: suitable for materials with different viscosity and particles, and can solve all kinds of pressure problems caused by high position and high pressure feeding.
c. Hopper: it is recommended to configure when filling products with higher viscosity in order to achieve better filling effect.
Folding paste filling machine
Suitable for filling all kinds of viscosity products from water agent to cream, it is an ideal filling machine for daily chemical, pharmaceutical, food, pesticide and other industries.
Characteristics
New horizontal design, light and convenient, automatic extraction, for viscous paste can be added hopper feeding. Double-head horizontal paste filling machine manual and automatic switching function: when the machine is in the “automatic” state, the machine automatically carries out continuous filling according to the set speed. When the machine is in a “manual” state, the operator steps on the pedal to achieve filling. If you keep stepping on it, it will become a state of automatic continuous filling. Anti-drip filling system: when filling, the cylinder moves up and down to drive the stuffy head.
Folding sauce filling machine
It is suitable for the filling of sticky jam with particles and high concentration of chili sauce, bean paste, peanut butter, sesame sauce, jam, butter hot pot base, red oil hot pot base and so on.
According to the operation flow, it can be divided into full-automatic filling machine and semi-automatic filling machine.
Weighing filling machine is suitable for liquid materials with low viscosity. For example, paints, paints, resins, and various chemical raw materials.
Hot pot red oil base filling machine
Folding granule pulp filling machine
Suitable for medicine, daily chemical, food, pesticide and special industries, it is an ideal particle slurry viscosity fluid filling equipment. The machine is a semi-automatic piston filling machine, which can fill granular slurry fluid materials.
Compact model, vertical structure, saving space.
Easy to operate, pneumatic components are made of German FESTO and Taiwan AirTac pneumatic components.
The contact part of the material is made of 316L stainless steel, which meets the requirements of GMP.
The filling valve is controlled by pneumatic valve, so the filling precision is higher.
The filling volume and filling speed can be adjusted arbitrarily.
The filling stuffing head adopts anti-drawing and lifting filling device.
Folding powder filling machine
The machine is suitable for quantitative filling of powdered and small granular materials in chemical industry, food, agriculture, by-products and other industries. Such as: pesticides, veterinary drugs, disinfectants, washing powder, grain, seeds, milk powder, condiments, monosodium glutamate, salt, sugar, additives and so on.
Product features: microcomputer control, quantitative accurate. The parameters can be adjusted and the error can be corrected automatically. Separate the strong and weak electricity, no interference. High reliability and wide adaptability. The filling parts are made of all stainless steel with high machining precision, good interchangeability and reasonable classification. Modular design, flexible combination.
Folding bucket water filling machine
The bucket water filling production line introduces the production technology and technology of American companies, combines the advantages of similar products from Italy, France and other countries, and is a fully automatic filling machine production line produced by technical improvement. This equipment is technologically advanced and reliable. The technological process is scientific, the food hygiene condition is good, the production automation degree of bucket water filling machine is high, and the operation is simple. It is the ideal filling equipment for various beverage manufacturers. It is very popular in the food and beverage industry.
The machine body is all made of high quality stainless steel, other parts are also made of non-toxic and durable combination materials, and imported components are used in electrical and pneumatic systems, so the equipment failure rate is low and the reliability is high.
Process: automatic uncapping machine → automatic brushing machine → automatic barrel feeding machine → automatic washing and disinfection → automatic filling → automatic lid, cover cover, capping → lamp inspection → automatic heat shrinkable film → automatic bagging (including conveyor belt).
Fold and edit the workflow of this section
The process of the liquid filling machine is generally as follows: the boxes with empty bottles are stacked on the pallet, sent by the conveyor belt to the pallet unloader, the tray is unloaded one by one, the box is sent to the unloader with the conveyor belt, the empty bottle is taken out of the box, and the empty box is sent to the washing machine through the conveyor belt, cleaned and then transported to the side of the packing machine, so that the bottle containing drinks can be loaded into it. The empty bottle taken out from the box unloader is fed into the bottle washing machine by another conveyor belt for disinfection and cleaning, and after the bottle inspection machine meets the cleaning standard, it goes into the filling machine and capping machine. Drinks are bottled by a filling machine. The bottles filled with drinks are capped and sealed by the capping machine and transported to the labeling machine, labelled and sent to the packing machine into the box and then to the stacking pallet machine and stacked on the pallet and sent to the warehouse.
Fold and edit the instructions for using this paragraph
Folding use, maintenance and installation
1. Because this filling machine is an automatic machine, the dimensions of easy-to-pull bottles, bottle cushions and bottle caps are required to be unified.
2. Before driving, you must first turn the machine with a rocking handle to see if there is anything unusual in its rotation. It is true that it is normal before you can drive.
3. When adjusting the machine, the tools should be used properly, and it is strictly forbidden to use too large tools or too hard to disassemble the parts so as not to damage the machine parts or affect the performance of the machine.
4. Whenever the machine is adjusted, be sure to tighten the loose screw and turn the machine with a shaking handle to see if its action meets the requirements before you can drive.
5. The machine must be kept clean, and it is strictly forbidden to have oil, liquid or glass fragments on the machine so as not to cause damage to the machine.
⑴ machine in the production process, timely removal of liquid or glass debris.
⑵ should clean each part of the machine surface before handing over, and add clean lubricating oil to each activity department.
⑶ should be scrubbed once a week, especially those areas that are not easy to clean in normal use or blown with compressed air.
Folding disinfection and flushing
1. Loosen the upper and lower fastening screws, remove the liquid injection system for overall disinfection, or remove for disinfection and cleaning respectively.
2. Put the intake pipe in the cleaning liquid and start the cleaning.
3. There may be errors in the actual filling of the 500ml machine, and the quantity of the cylinder is accurate before formal filling.
4. Needle tube for filling machine, standard 5ml or 10ml syringe for type 10, 20ml glass filler for type 20, 100ml glass filler for type 100.
Considerations for folding installation
1. After the machine is unpacked, first check whether the random technical data is complete and whether the machine is damaged in transportation, so that it can be solved in time.
2. Install and adjust the feed assembly and discharge assembly according to the shape diagram in this specification.
3. Add new lubricating oil to each lubrication point.
4. Turn the machine with the handle to check whether the machine is running in the right direction (counterclockwise facing the motor spindle). The machine must be protected and grounded.
Working principle and performance of folding
1. Working principle: the filling machine is a semi-automatic piston filling machine. The material is extracted and beaten by a piston driven by the cylinder. The material flow is controlled by an one-way valve and opened by a magnetic spring.
Number of filling heads of kinds of liquids
1 filling volume 5-100 is suitable for bottle height unlimited (mm) shape size is not limited to bottle diameter unlimited (mm) production capacity 0-50 filling accuracy ±0.5% control cylinder stroke, filling volume can be adjusted.
2. Performance: the semi-automatic piston single-head liquid filling machine produced by our company introduces foreign advanced filling machine technology and carries out further transformation and innovation on the basis of the series of filling machines produced by our company. its structure is more simple and reasonable, the accuracy is high, the operation is more convenient, it is the ideal choice for your company to fill the high service.
Folding scope of application
Scope of application: mainly suitable for eye drops, Kaisailu, vegetable oil, lubricating oil, essential oil, toilet water, chemical liquid, daily chemical industry, coating industry.
Folding technical parameters
The technical parameters are as follows: liquid body volume 60L liquid storage capacity 50L filling container length 340mm filling container diameter Φ 380filling capacity 30L production capacity ≈ 20 times / fashion bottle area 136900 mm 2 motor specification 0.75kw 2825r.p.m outline dimension 850×510 × 1150mm equipment weight 110kg
Industry outlook
Filling machines are widely used in food industry, beverage industry, daily chemical industry and so on. The competition of food packaging machinery is becoming increasingly fierce, the future food filling machinery will cooperate with industrial automation, promote the overall level of packaging equipment, and develop multi-functional, high-efficiency, low-consumption food packaging equipment.
All along, the filling machine is the solid backing of the beverage market, especially in the modern market, people’s requirements for commodity quality are increasing, the market demand is expanding, and enterprises’ requirements for efficient automatic production. Under such circumstances, the filling machine has become a hot filling equipment. In addition, in recent years, with the improvement of the level of science and technology, the domestic filling machine industry has also developed rapidly, and the technical level, equipment performance, quality and other aspects have been greatly improved. It has played an important role in supporting enterprises in efficient and safe production.
What kind of equipment is needed for the milk production line?
The milk production line mainly produces sterilized fresh milk, pasteurized milk, reduced milk, peanut milk, student milk and so on. The complete fresh milk production line mainly includes: milk receiving system, blending system, milk purification and standardization system, homogenized degassing system, sterilization system, filling system and so on.
Full set of fresh milk equipment:
Storage tank-beverage pump-milk tank-hot and cold cylinder-cream separator-degasser-blending cylinder-homogenizer-ultra-high temperature sterilizer-plate heat exchanger-seed tank-fermentation tank-sterilizer-automatic filling machine.
Cow-grazing-physiological factors-extrusion-milk production-filtration-instantaneous sterilization-addition of additives-filling-outer packing box-advertising-listing.
Milk is a paradise for microbial activity. According to the experiment, the newly milked milk was not treated at room temperature, and the content of microorganisms per milliliter of milk soared from 114000 per milliliter after 12 hours to 1.3 million per milliliter in 24 hours. That’s why milk spoils easily. Therefore, the disinfection and preservation technology of milk is very important.
1. Disinfection of milk
In the process of production, the newly milked milk is generally put into the milk can for rapid cooling in order to inhibit the reproduction of microorganisms and prolong the antibacterial duration of milk. The cooled milk needs to be sent to the factory for processing in time. That is, after filtration, purification, cooling, homogenization, sterilization and packaging and other processes, it has become people’s daily drinking sterilized milk. Sterilization is an important process in the production of sterilized milk. Pasteurization is generally used (invented by German microbiologist Louis Pasteur in the 1850s, so it is named after it). This method is divided into two disinfection methods: low temperature and high temperature. The low temperature sterilization method is to put the milk into a special pasteurizer and heat the milk to 62 ℃ ~ 65 ℃ for 30 minutes, while the high temperature disinfection method is to heat the milk to 73.8 ℃ ~ 76.6 ℃ for a duration of 1 to 10 minutes, or 82.2 ℃ for no more than 5 minutes. Then quickly cooled to 10 ℃. The purpose of cooling is to prevent the reproduction of residual spores and to maintain the quality of milk. In addition, the use of local method can also achieve the purpose of disinfection. That is, after boiling with high heat, a cream film is quickly formed on the surface of the milk (subject to the milk does not overflow), as if a piece of cloth is covered on the waves. Calculated from the time of forming the lipid membrane, the effect of pasteurization can be achieved by cooking for another 15 minutes.
The temperature and time of milk disinfection must be strictly controlled. Otherwise, it will not only fail to achieve the purpose of disinfection, but also destroy the nutritional composition of milk. This is because: first, boiling at high temperature for a long time will change the protein in the milk from the sol state to the gel state, resulting in a large number of protein condensation and precipitation. Second, the calcium in fresh milk is electrostatically combined with casein to form casein calcium that can be digested and absorbed by the human body. Compared with sterilized milk, casein in milk boiled for a long time is reduced by about 20%. Calcium becomes calcium salts that are difficult to be digested and absorbed by the human body; third, long-term boiling will also decompose lactose with low nutritional value; fourth, it destroys a variety of vitamins, including vitamin A. Therefore, in principle, sterilized milk is drunk directly, and there is no need to boil it. If you need to heat up, just put the bagged cow in hot water of 50 ℃ to 60 ℃ for a while.
2. Preservation of sterilized milk
Pasteurized milk is not easy to keep at room temperature. Milk is most afraid of the sun. In the sun, milk containing vitamin A, carotene, vitamin B1, vitamin B12 will be destroyed, so it is best to avoid the light cold storage. According to the experiment, milk can be kept for 12 hours when cooled to 13 ℃, so put the sterilized milk in bags that are temporarily undrunk into the refrigerator freezer, but not in the freezer. Because once the milk is frozen and then heated, fat and protein will be separated, solidified and precipitated. At this time, the fat will float, the milk taste will change, and the nutritional value will also be reduced. If you buy self-employed milk, it is best to drink it at one time after boiling and disinfection, and it is not suitable to keep it. If you want to save, you can use a small container, sealed storage, but the time should not be too long.
Nowadays, both bagged and bottled milk sold in the market are disinfected and processed by dairy processing enterprises after purchasing fresh milk from dairy farms and cattle farmers. There are two methods for manufacturers to use sterilized milk, one is instantaneous heating at a high temperature of 135℃, and the other is
Pasteurization. In pasteurization, milk is treated for 30 minutes at 62-63 ℃ or heated to 72-73 ℃ for 20 seconds. If the packaging is well sealed, bottled milk can be stored at room temperature for several months to a year. The shelf life of bagged milk is 2-3 days in summer and 5-7 days in winter.
A senior engineer surnamed Zhang in a dairy factory said that according to the production process, liquid milk can be divided into three types: sterilized milk, yogurt and pasteurized milk. In terms of disinfection methods alone, there are two kinds of “pasteurized milk” and “ultra-high temperature sterilized milk”. In terms of packaging forms, Tetra Pak can be roughly divided into four types: plastic bags, Tetra Pak, cartons and plastic bottles, among which Tetra Pak bottles are divided into pillow (bagged) and brick (boxed), all of which are made by Swedish Tetra Pak Co., Ltd., which is composed of 5-7 layers of paper and aluminum foil. According to experts, the shelf life and drinking methods of milk have a lot to do with packaging, and different packaging and disinfection methods determine the shelf life of milk.
Pasteurized (bag / roof) pasteurized milk: also known as pasteurized milk. After sterilization at about 80 °C for a few seconds, it is “short-acting milk”, which needs to be preserved at low temperature and the shelf life is generally 1-7 days. When the storage temperature exceeds 4 °C, the bacteria in the milk can still reproduce, so it can not be preserved for a long time at room temperature. Pasteurized milk includes full-fat and partially defatted products, which are suitable for families with fast disinfection and high purchase frequency.
Bagged milk is cheap, so it can be delivered to thousands of families and become the breakfast food for many families. The appearance of fresh milk in the shape of a house is packed with paper materials that are protected from light and in line with the concept of environmental protection, and the international “cold chain control method” is adopted. that is, the whole process from fresh milk extrusion to production, storage, transportation and sale is carried out at low temperature, and the shelf life can be up to 7 days. One of its characteristics is “fresh”: from milk extrusion to product filling is completed within 8 hours; second, the production technology is advanced, scientific, the nutrients are well preserved, and the nutritional indexes are higher than those of ordinary bagged milk. The house-shaped milk with rich flavor and mellow taste is the fine product of fresh milk, and its price begins to approach ordinary people after a great adjustment. However, because it is still at a disadvantage in price, house-shaped milk can not replace cheap bag pasteurized milk for a long time.
Ultra-high temperature (pillow bag / brick box) sterilized milk: also called high temperature milk. By using the instantaneous ultra-high temperature sterilization method, the sterilization, box forming and packaging of the packaged materials are completed at one time, that is, the process from packaging forming to product filling is carried out in the sealed aseptic area. Tetra Pak fresh-keeping cartons with 5-7 layers of protective film can protect vitamins in milk from sunlight. Tetra Pak packaged ultra-high temperature instant sterilized fresh milk is “long-acting milk” with a long storage life, which can enable consumers to reduce the frequency of purchase. The product itself does not need to be refrigerated, and the shelf life at room temperature is generally 8 months, but the premise is that once the package is opened, it should be refrigerated and finished within 3-4 days as far as possible. Tetra Pillow packaging is economical and more suitable for carrying out.
Is the milk Packer tired? What are you doing? How many cases do you pack a day? How much does a case weigh?
Tired. Pack a bottle into a carton and a bag into a carton, like a robot. I work eight hours a day.
Is Yili milk produced automatically?
The production chain of Yili milk is already quite advanced. From the intelligent ranch with the introduction of video surveillance artificial intelligence identification system to the logistics side, the application of artificial intelligence technology to realize the unmanned weighing of raw milk, and then to the automatic production line, together with intelligent packing robot, palletizing robot, winding robot and so on, the production efficiency has been greatly improved. The production process of Yili milk has been automated, standardized and standardized to ensure health and safety. The milk protein content is different. The high quality milk protein content in Jindian organic milk is ≥ 3.5g / 100g, which is 20% higher than the national standard. The milk protein content of Jindian pure milk is ≥ 2.9g / 100g. The milk protein content of Yili pure milk is 3.2g / 100ml.
So much for the introduction of milk Packer. Thank you for taking the time to read the contents of this site. Don’t forget to look for more information about beverage Packer and Milk Packer on this site.