Article catalogue:
- 1 、What is the use of automatic palletizer?
- 2 、How to operate the palletizer equipment correctly
- 3 、What is a palletizer?
- 4 、What factors need to be considered in the palletizing process?
- 5 、How to realize automatic feeding, blocking and unloading by automatic mechanism
What is the use of automatic palletizer?
Nowadays, the automation level of robot palletizer has improved a lot, but the problem that does not cause accidents should not be underestimated, otherwise it is still possible to cause accidents. In order to ensure that the robot palletizer can complete the stacking operation with high speed and stability without accidents, on the one hand, it is necessary to take protective measures, on the other hand, it is necessary to operate and use the equipment correctly.
During the operation of the robot palletizer, there is no reasonable protection for the export of materials, just through a warning sign or a workflow that needs to be isolated is far from enough. After the risk is reduced, there should be no accident, and then consider taking corresponding measures.
When maintenance workers carry out maintenance at the bottom of the robot palletizer, if the equipment is not equipped with a mechanical locking device, it is easy to cause squeeze injury due to the falling of the stacking device, so the protective devices in each area are essential for the robot palletizer.
For those who open the interlock switch to enter the dangerous area, due to the failure of the lifting part of the stacker, such as a broken chain, if the part of the stacker does not have a mechanical locking device or check valve, the platform of the stacker will fall.
In order to avoid such accidents, in addition to requiring no accident protection devices, it is strictly forbidden for personnel to open the interlock switch of the robot palletizer at will and enter the dangerous area. Every operation of the equipment should be carried out in strict accordance with the specifications in order to eliminate the hidden danger of accidents.
Shandong Da Zhi Cong Intelligent equipment Co., Ltd.
How to operate the palletizer equipment correctly
How to operate the palletizer equipment correctly? The operation method of the palletizing production line is very important, the correct operation method can ensure that you get twice the result with half the effort, but also improve your production efficiency and product quality. The normal operation of the palletizer production line configured by Lefu is the foundation of output and sales. Lefu suggests that customers should pay attention to the operation of the related equipment of the palletizing production line.
If users want to operate the complete set of palletizing production line equipment correctly, they must first have a detailed understanding of the characteristics and technology of the production line equipment, and carefully understand the working principle of the production line and the major matters needing attention.
How to operate the palletizer equipment correctly?
The palletizer equipment produced by Lefu is more green, environmentally friendly and safe, and always provides the best after-sales service and support for the enterprise with the best equipment and superb technology. if you have more questions about the parameters and quotation of the palletizer, please click “online consultation” on the right to consult our customer service staff.
What is a palletizer?
The palletizer is to put the cartons that have been packed into containers on pallets and pallets (wood, plastic) according to a certain arrangement code, which can be stacked automatically, which can be stacked in multiple layers, and then pushed out to facilitate forklift transportation to the warehouse for storage. This equipment adopts PLC+ touch screen control to realize intelligent operation and management, which is simple and easy to master. The labor force and labor intensity can be greatly reduced. The palletizer is the equipment in which the bags, cartons or other packaging materials transported by the conveyor are automatically stacked and transported according to the working mode required by the customer.
What factors need to be considered in the palletizing process?
The choice of warehouse has a great impact on the later operation of enterprises, and it is also the beginning of operation planning and layout. Many enterprises, especially those with rapid development, still rely on experience and feeling in choosing warehouse. The emphasis on immediate demand and the lack of long-term planning consciousness caused some limitations for the warehouse operation planning in the later stage.
Today, I would like to share with you several aspects that need to be considered in the location of the warehouse.
The location of the warehouse should follow three standards and two factors. First of all, let’s talk about the three criteria for warehouse location: basic standards, rigid standards, and room for appreciation.
First, the basic standards are the basic requirements for warehouse location. The more basic requirements are met, the more convenient the operation will be.
01
Transportation capacity
Warehouse logistics center must have convenient transportation conditions, preferably close to the transportation hub for layout. Close to the port, trunk road hub, railway marshalling yard or airport, there are more than two modes of transportation connected.
02
Surrounding public facilities
The location of the warehouse logistics center requires that the city’s roads, communications and other public facilities are complete, with adequate power supply, water, heat and gas capacity; the surrounding facilities can ensure the office and living problems of warehouse operators.
03
The warehouse is a flat layout.
The closer the warehouse is to the square, the better the layout, and the higher the operation efficiency. The storehouse needs to focus on the layout, the flow of goods upstairs and downstairs, as well as the renovation space of the storehouse.
04
Fire fighting facilities
The warehouse has fire-fighting facilities to meet the fire-fighting needs, and has the fire-fighting acceptance certificate of the fire department.
05
Requirements for warehouse posts
The columns in the reservoir had better be as few as possible, and the absolute parallelism of the columns should be ensured to facilitate the planning of the reservoir area and the rational use of the space in the reservoir area; parallel wire ropes should be drawn above the pillars to facilitate the suspension of lighting equipment at night.
Second, the rigid standard is the condition that must be met in the location of the warehouse, and only when these conditions are met can the warehouse have room for promotion.
1. Ground requirement
The ground should be hard, preferably epoxy floor, so as to facilitate the use of operating tools in the warehouse, reduce the production of dust and impurities, facilitate sanitary finishing and ensure the quality of the goods in the warehouse.
two。 Warehouse height
The warehouse should be high enough to facilitate the construction of shelves and guard against theft; to ensure the lighting of the warehouse, there should be lighting panels at the top and around the warehouse to facilitate daytime work and save money.
3. Support for network installation
4. Warehouse platform
The warehouse is preferably a circular platform, and the minimum requirements are bilateral platforms to facilitate the handling of goods; the height of the platform should be consistent with the height of the company’s vehicles to facilitate operation; the platform is equipped with rain-proof facilities to ensure the quality of goods handling.
5. The warehouse needs to have the relevant qualification certificate of business license and land use license.
Third, room for appreciation. Can the warehouse still have room for appreciation? The appreciation space mentioned here is not only the appreciation space of the real estate industry, but also depends on the availability of the warehouse.
How to realize automatic feeding, blocking and unloading by automatic mechanism
There are many kinds of automatic logistics handling equipment, the defects and advantages of each kind of equipment can not be generalized, the following are briefly introduced. The automatic palletizer is a high-tech product with the integration of machinery and electricity, which mainly stacks the packaged products (boxes, bags and buckets) onto the corresponding empty pallets in a certain order through a continuous mechanical movement. in order to facilitate the handling and transportation of batches of products, so as to improve the efficiency of production. According to the different entrance height, the palletizer can be divided into high-position palletizer and low-position stacker. The working principle of the palletizer is that the workpiece on the plate meets the requirements of the pallet, and the plate and the workpiece move forward until the vertical surface of the pallet. The upper stopper rod drops, the other three sides position the stopper bar to start and clamp, and the plate resets at this time. Each workpiece falls to the pallet plane, the pallet plane is 10mm away from the bottom of the plate, and the pallet drops one workpiece height. Repeat the above until the pallet stack meets the set requirements. Its structural design is optimized and its action is stable and reliable. The palletizing process is completely automatic and does not require human intervention in normal operation, so it has a wide range of application. At present, the palletizer is mainly used in food and beverage industry, chemical industry and so on, such as supporting in three-in-one filling line, etc., to palletize all kinds of bottles and bags. The automatic operation of the palletizer is divided into automatic box feeding, rotating box, separate arrangement, stacking, stack moving, stack lifting, stack lifting, stacking, stacking, stacking and so on. The efficiency of the palletizer can reach 25-70 boxes per minute (membrane packaging) and can be completely docked with the high-speed production line. The robot hand automatic palletizer is to complete the palletizing operation of the finished product encapsulated by the sealing machine on the tray, while the uncoding of the finished product will be completed by the machine hand. The technical difficulty of unpacking is greater than that of palletizing, mainly because the original stacked pallet is deformed due to the deformation of the finished product box and the vibration in the conveying process, so that each uncoded finished pallet will deviate from the ideal position. In addition, because the unpacking tray is the finished product box close to the finished product box, the general equipment can not be inserted between the two boxes, which makes it a problem to hold the finished product box. The solution is to use a vacuum sucker to absorb the finished product. Compared with the traditional elevated stacker, the manipulator stacker has the following advantages: first, energy saving; second, the failure rate is low; third, the area is small; fourth, the cost of human resources is low. Automatic guided vehicle (AGV) has become increasingly well known in the manufacturing and material handling industries. But the shuttle introduced here is based on the equipment that automatically carries materials in the way of transportation with tracks. The shuttle is generally used in the corridor shelf, which is accepted by many storage and transportation units because of its high space utilization, but the forklift truck drives into the roadway, because of the narrow space, there is a hidden danger of shelf collapse. In addition, the use of forklifts and manual handling efficiency is low, the cost is high, the introduction of automated shuttle on the basis of the original shelf, in order to improve the automation level of production, storage and transportation.
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