Article catalogue:
- 1 、What are the types of filling machines? How is the classification divided?
- 2 、What is the price of the filling machine?
- 3 、Model of air compressor for 200l filling machine
- 4 、How to solve the problem in the use of powder filling machine
- 5 、What kind of equipment is needed to produce drinks?
What are the types of filling machines? How is the classification divided?
Filling and packaging machinery refers to the machine that fills liquid materials into the packaging container according to a predetermined amount. It can not only rely on self-weight to flow at a certain speed to fill materials with low viscosity, but also rely on pressure to flow at a certain speed to fill some viscous materials or semi-liquid materials. The machine is mainly used for liquid filling of three kinds of packaging containers, namely, glass bottles, metal cans (including aluminum cans and tinplate cans) and plastic bottles, and is widely used in production.
Classification of filling and packaging machinery:
Filling machines have a variety of forms due to different packaging containers, packaging materials and filling technology, and there are also many classification methods. The more common ones:
Classified according to metrological methods: material level filling machine, quantitative filling machine, weighing filling machine
Classified according to filling method: atmospheric pressure filling machine, negative pressure filling machine, isobaric filling machine, pressure filling machine
According to the packaging container transmission form classification: linear filling machine, rotary filling machine.
What is the price of the filling machine?
According to the market price in January 2020, the price of the filling machine is between three and four thousand.
The filling machine is mainly a small class of products in the packaging machine, which can be divided into liquid filling machine, paste filling machine, powder filling machine and particle filling machine from the packaging point of view; in terms of the degree of automation of production, it is divided into semi-automatic filling machine and full-automatic filling production line.
With the QS certification of food, edible oil manufacturers have begun to pay attention to product quality and packaging, so oil filling machine plays a prominent role in the filling machine.
Extended data:
Work flow
The process of the liquid filling machine is as follows: the boxes containing empty bottles are stacked on the pallet, sent by the conveyor belt to the pallet unloader, the tray is unloaded one by one, the box is sent to the unloader with the conveyor belt, the empty bottle is taken out of the box, and the empty box is sent to the washer through the conveyor belt.
After cleaning, it is transported to the packing machine so that the bottles containing drinks can be loaded into them, and the empty bottles taken out from the unloader are sent to the washing machine by another conveyor belt for disinfection and cleaning, and inspected by the bottle inspection machine.
The beverage is filled into the bottle by the filling machine, and the bottle is capped and sealed by the capping machine and transported to the labeling machine, labelled and sent to the packing machine into the box and then to the stacking pallet machine and stacked on the pallet and sent to the warehouse.
Model of air compressor for 200l filling machine
The type of air compressor used in 200l filling machine is MCH6.
200l liquid filling machine adopts compressed air control drive, its air compressor model is MCH6, the whole process of work is automatic, and there are many choices for measuring range.
Filling machine is mainly a small class of products in the packaging machine, from the point of view of the packaging of materials can be divided into liquid filling machine, paste filling machine, powder filling machine.
How to solve the problem in the use of powder filling machine
Common faults and treatment methods of powder filling machine
Phenomenon 1: boot does not display.
Check that the power supply is connected correctly.
Phenomenon 2: the monitor shows [CHAO] the reason: the electronic scale is currently overloaded.
Solution: remove the items from the scale. When the electronic scale is overloaded, all operations should be stopped.
Phenomenon 3: display [E1]
Reason: it shows that the pulse number of stepper motor is too small. It may be that the quantitative calibration is not carried out correctly and the weight reference value is set correctly, or the checked packing item is too different from the set packing weight reference value.
Solution: end with the exit key. After exiting, the pulse number of the stepper motor is automatically restored to 3000, the quantitative calibration is carried out correctly and the packaging weight reference value is set correctly, or the running frequency of the stepper motor is reduced.
Phenomenon 4: display [E3]
Reason: there is no weight when calibrating the electronic scale.
Solution: end with the [exit] key and re-calibrate the operation.
Phenomenon 5: the photoelectric switch is not sensitive.
Reason: it may be due to the dust on the photoelectric switch induction head is too thick or the sensitivity is too low.
Solution: wipe off the dust on the end face of the photoelectric switch and increase the sensitivity. Please enter the [bSZ] state when wiping.
Phenomenon 6: block the photoelectric switch without blanking.
Check: is the photoelectric switch red light on when blocking the photoelectric switch? Measure whether the photoelectric switch voltage is normal (should be 12V), and measure whether the signal line voltage of the photoelectric switch is normal (about 0V when blocked, about 11V when not blocked).
Phenomenon 7: inaccurate cutting
Reason: the material is too wet or caked, the cutting screw is not turned correctly, there is a foreign body wrapped on the screw, the blender scraper is not in the right position, the stepper motor frequency is not suitable, and the operation method is wrong (such as dripping during feeding or blocking the outlet at the bottom of the packaging container, causing the material not to enter the container in a free state). In addition, the material level in the hopper changes too much and the grid voltage is unstable, which will also lead to inaccurate cutting.
Phenomenon 8: stepper motor out of step
Reason: it may be caused by the high frequency of the stepper motor (the frequency should be reduced), or the damage of the driver (replacing the driver), or the foreign body mixed in the material, which increases the resistance of the stepper motor (removing the foreign body).
Phenomenon 9: incorrect weighing
Cause: may be the sensor linear inconsistency (can be divided into several sections to calibrate), or sensor damage (replacement of the sensor).
Phenomenon 10: the zero of the electronic scale is unstable
Reason: it is possible that the weighing platform is placed unsteadily, there is airflow nearby, or the humidity of the working environment is high, which may lead to moisture on the control circuit board. The hot air of the hair dryer can be used to drive away the moisture, and the temperature should be controlled at 40-50 ℃ for about 10 minutes.
Phenomenon 11: the amount of cutting is getting less and less so that the spiral idling does not cut off.
Reason: the stirring motor stops or the transmission chain falls off. Solution: check whether the motor is damaged and whether the tensioner is loose.
Phenomenon 12: the feeder does not supply materials.
Reason: the material is bonded at the end of the material level switch. Solution: cut off the power supply, remove the material level switch and wipe the bonded material clean.
For more details, please visit the powder filling machine website.
What kind of equipment is needed to produce drinks?
I. Water treatment equipment
Water is the largest raw material used in beverage production, and the quality of water has a great influence on the quality of beverage.
Therefore, the water must be treated to meet the process requirements.
Water treatment equipment is usually divided into three categories according to its function: water filtration equipment, water softening equipment and water disinfection and sterilization equipment.
(1) Water filtration equipment
(2) Water softening equipment
(3) Water sterilization and disinfection equipment
Fully automatic bottle washing machine
The automatic bottle washing machine can be divided into different types according to different conditions: from the way of entering and leaving the bottle, it can be divided into double-end type and single-end type.
The transmission mode from the bottle cover can be divided into continuous type and intermittent type.
The way the bottle is handled by the machine can be divided into spray, brushing and soaking.
3. Filling machine
From the point of view of the packaging of materials, it can be divided into liquid filling machine, paste filling machine, powder filling machine, particle filling machine, etc.
According to the degree of automation of production, it can be divided into semi-automatic filling machine and full-automatic filling production line.
According to whether the filling material contains gas or not, it can be divided into isobaric filling machine, atmospheric filling machine and negative pressure filling machine.
(1) isobaric filling machine
(2) normal pressure filling machine
(3) negative pressure filling machine
4. CIP cleaning system
CIP stands for cleanin place (washing positioning) or in-place cleaning (positioning washing).
It is defined as the method of washing the contact surface with food without disassembling or moving the device with a high temperature and high concentration of detergent and exerting a strong effect on the device.
Beverage production equipment refers to the equipment used to make all kinds of beverages, which is generally composed of many equipment to process all kinds of beverages, such as water treatment equipment, bottle punching machine, filling machine, sealing machine, sterilization equipment, CIP local cleaning machine, filtration equipment, packaging equipment and so on.
This is the end of the introduction of the powder filling machine. Thank you for taking the time to read the contents of this site. Don’t forget to find out more about the principle of the powder filling machine and the powder filling machine on this site.