A list of the contents of this article:
- 1 、What equipment is needed to produce barreled water?
- 2 、How much does a production line cost for bottled water?
- 3 、How to make bottled water
- 4 、Heavy manual work, manual palletizing of barreled water.
- 5 、What kind of equipment is needed to produce pure water?
What equipment is needed to produce barreled water?
1. Raw water purification water treatment system
2. Pretreatment system
3. Quartz sand filter
4. Activated carbon treatment tank
5. Dosing system or softener
Water intake and environmental requirements of reverse osmosis equipment
Power supply: 380V 50Hz
Water supply: 3.0m3/h
Water intake requirements:
Influent temperature: 5-45 ℃
Influent PH: 3.0-10.0
Influent SDI (15 minutes) 5
Free residual chlorine concentration 0.1ppm
The equipment should be placed indoors so as not to accelerate the aging of mechanical parts of the equipment. Influent turbidity 2NTU
The location of the equipment shall be provided with a drain. The largest displacement is 1.5T/H.
The location of the equipment shall be provided with lighting facilities for operation.
Where the equipment is located, there should be sufficient operating space for operation and maintenance. Equipment, should avoid contact with corrosive fumes.
II. Equipment operation
Power on
1. Check the electrical appliances and pipelines to make sure there is water in the original water tank
2. Turn on the water source switch before the incoming water solenoid valve
3. Open [flushing solenoid valve / automatic], [original pump / automatic], [high pressure pump / automatic], [total power supply / ON].
4. The system starts to run automatically
Power off:
Open [flush solenoid valve / manual] and flush for 2 minutes.
Call [main power / off]
Hit [flush solenoid valve / automatic]
Manual flushing of reverse osmosis membrane: flushing: make sure there is water in the original water tank and replenish it, open [flush solenoid valve / manual]
Rotate to [raw pump / manual] [high pressure pump / manual]
After flushing for an appropriate time, rotate to [original pump / stop] [high pressure pump / stop] [flush solenoid valve / stop reverse osmosis valve adjustment:
The flow rate and pressure of the reverse osmosis system have certain requirements, and the equipment should be adjusted to the appropriate state according to the requirements to make the reverse osmosis system operate stably, which only needs to be adjusted once, and the manual valve opening can be kept unchanged in the future.
1. Check the electrical appliances and pipelines to make sure there is water in the original water tank
2. Turn on the water source switch before the incoming water solenoid valve
3. Ball valve, concentrated water discharge valve and closed backflow valve after full opening of RO high pressure pump.
4. Turn on [original pump / manual], [high pressure pump / manual], [total power supply / ON].
5. The RO system starts to run
6. adjustment of the pressure switch in front of the high-pressure pump: the pressure switch in front of the high-pressure pump mainly prevents damage to the equipment caused by the operation of the high-pressure pump when the incoming water pressure is not enough. Adjust the pressure switch in front of the high-pressure pump to 0.5kg/cm2, and close the valve after the high-pressure pump properly, so that the high-pressure pump does not start frequently.
7. Adjust the concentrated water discharge valve (turn off) the reverse osmosis membrane [influent pressure] is about 0.8–1Mpa, the concentrated water flow rate is about 0.6m3/h, and the pure water flow rate is about 1.5m3/h. Adjust the backwater valve so that the concentrated water flow rate is about 0.6-1.0m3/h, and the [inlet pressure] is about 0.8–1Mpa. (when the drainage is all available, it is recommended to close the backwater valve, which is beneficial to increase the life of the membrane.
Automatic control process of reverse osmosis main system:
Process indication: when all the buttons are turned on to the automatic gear, the equipment will follow the following procedure:
When starting, the original hydropower solenoid valve and flushing solenoid valve are all open, the high pressure pump is opened after 5 seconds delay, after flushing for 30 seconds, the flushing solenoid valve is closed, and the system enters the normal water supply state.
When the system is connected with pure water high-level control (floating ball switch), the system automatically opens the flushing solenoid valve and closes the high-pressure pump when the water is full, and closes the original pump and inlet solenoid valve after flushing at low pressure for 20 seconds. When there is water in the original water tank and when the pure water tank is low, automatically open the original water pump, high-pressure pump and water intake magnetic valve to make water.
When the current treatment system flushes or regenerates automatically, the high pressure pump stops and the water and electricity magnetic valve is turned off.
Fourth, pre-processing operation panel description
A1-intake valve A2-outlet valve A3-backwash intake valve A4-backwash drain valve A5-positive wash drain valve
(1) Sand filter
1. Specification: φ 400 × SS1650
2. Quantity: 1
3. Material: FRP
4. Type of filter media: refined quartz sand
Function: effectively remove suspended solids and impurities in water and reduce influent turbidity.
Method of operation: the pipe valve arrangement of the sand filter is shown in figure 2.
(1) run
When starting normally, first open the intake valve A1 and the positive washing discharge valve A5, control the inlet water flow at 1.0T/H, gradually open the outlet valve A2 after 3-5 minutes of operation, close the positive washing discharge valve A5, and then the sand filter enters normal operation.
(2) backwashing
With the increase of the running time of the pure water machine, the intercepted dirt gradually increases and the flow resistance becomes larger, so backwashing should be carried out to restore the filtration capacity of the sand filter. First open the backwash drain valve A4 and the backwash intake valve A3, the backwash flow rate is controlled at about 1-2T/H, backwash for 5 minutes (depending on the pollution blockage), flush out the sundries and bubbles in the filter material until the effluent is clear.
(3) after positive washing and reverse washing, open intake valve A1 and positive washing discharge valve A5, control flow 1T/H, and wash until the effluent is clear and qualified (about 3 minutes). Open the outlet valve A2 and close the positive washing drain valve A5 and transfer to the normal working state. (2) carbon filter
1. Specification: φ 400 × SS1650
2. Quantity: 1
3. Material: FRP
4. Type of filter media: water purification grade coconut shell activated carbon
Function: effectively remove the organic matter and residual chlorine in the water.
How to operate: the pipe valve of the carbon filter is arranged as shown in the figure above. The operation method is the same as that of sand filter.
Fifth, pre-treatment flushing cycle setting:
Sand column: once a day
Carbon column: once every 3 days
Filter element replacement: depending on the pollution, generally 1-2 weeks.
Daily replacement of 5 μ m PP filter element and carbon core:
In order to ensure the normal operation of the reverse osmosis system and prolong the service life of the RO membrane, the PP filter element with a pore diameter of 5 μ m is used in this system, which has the characteristics of high filtration accuracy and long service life. The replacement period is generally one week according to the water quality, and the replacement condition is that the filter element is seriously polluted in a large area, blackening and yellowing.
The service life of the filter element is directly related to the operation status of the pretreatment equipment. The good operation of the pretreatment equipment can remove most of the solid particles, flocculent precipitation and organic matter, reduce the load of the microfilter and prolong the service life of the filter element.
The filter element should be replaced regularly to ensure its interception, otherwise it may cause irreparable loss to the RO film.
How much does a production line cost for bottled water?
How much is a set of bottled water filling line? First of all, consider your production scale, according to your production scale to order the appropriate product model, model selection can refer to the “Zhengzhou Youbang water treatment equipment technical parameter table”.
Follow the following process as an example:
Raw water treatment equipment includes: raw water tank-booster pump-quartz sand filter-activated carbon filter-scale inhibition device-security filter-reverse osmosis membrane-ultraviolet sterilizer-ozone sterilizer
The fully automatic filling line for barreled water includes: automatic capping machine-automatic bucket brushing machine-automatic bucket feeding machine-automatic filling machine-automatic lamp inspection and film collecting machine-fully automatic bucket bagging machine
The whole set of equipment will fluctuate according to the choice of model, material, degree of automation and other prices. the price is about 160000 yuan, just for reference. When you choose a manufacturer, you should first consider whether the qualification is complete and choose the old manufacturer to cooperate. The after-sales service system is perfect and the performance-to-price ratio is high.
How to make bottled water
Raw water-quartz sand filtration-activated carbon filtration-PP filtration-ultrafiltration-titanium mesh filtration-ozone sterilization (50g ozone machine, adjusting the concentration of 50% Muqtel 80%), mountain spring water or mineral water can be produced, and it is pure water if it is filtered by reverse osmosis.
Heavy manual work, manual palletizing of barreled water.
It is indeed a bit low, and it should be done by young people who drop out of school early and have not learned a skill and have just entered the society for a job, but he is not suitable for young people to do. First of all, this job does not have a good prospect, has no positive impact on you, and can not learn anything in this job. Secondly, the salary is also very low, the same labor intensity, and the hard work on the site is 150 to 200 yuan per day.
Personally, I think there are two ways for these young people to take. If they have strong interpersonal skills or like to deal with people, they can choose a direction of employment, work for a period of time, have some understanding of the industry, and then switch to sales, such as real estate, insurance, cars, cosmetics and so on. When I was still in college, I heard of a classmate who dropped out of junior high school. First, I went to work as an apprentice in a 4s store. When I was still in college, he already earned more than 100,000 yuan a year. The sales industry looks at the performance, the threshold is relatively low, do well can have a very good future. For those who are not good at interpersonal communication, or do not like to deal with people, I think we can learn a skill, such as claw machine, crane, cook, hairdressing and so on. In fact, the income of these practitioners is not low, most of them will be between 5,000 and 10,000, of course, there are more or less.
If you don’t want to learn these things, you want to play when you are young. I think waiters are also a good industry. You can see all kinds of people, colleagues are also young people, and we don’t feel very tired even if we play together every day. Generally speaking, waiters in second-tier provincial capitals can get 3,000 to 4,000 yuan a month.
What kind of equipment is needed to produce pure water?
We produce filling equipment and filtration equipment, to be honest, from your question, I am not quite sure what you mean. I will tell you the name of the equipment completely. The process flow is as follows.
Uncapping machine, leak detection machine (when the output of the equipment is large, the uncapping machine has the situation of leakage. The leak detection machine is responsible for the re-extraction of the bucket missed by the multi-lid machine), the brushing machine (external brush, internal brush and internal brush), the automatic bottle feeding machine (automatically transferring the bucket from the bucket washing station to the bucket washing station of the filling machine), the upper cover cleaning machine (disinfecting and sterilizing the lid), the filling machine (the filling machine includes washing bucket, filling and capping as a whole), and the lamp inspection film collecting machine (checking whether there are impurities in the water by eyes). When there are impurities, it glows under the action of light), bucket bagging machine (plastic film outside the finished product of pure water), palletizer (relative to large production line)
So much for the introduction of pure water palletizing. Thank you for taking the time to read this site. Don’t forget to look for more information about barreled water palletizing and pure water palletizing.