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Robot loading and unloading program (work flow of robot loading and unloading)

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How to realize the loading and unloading of machine tools by industrial robots?

The manual handling of machine tool parts is very time-consuming and laborious. Whether it is machining loading and unloading, paint invasion, cleaning and other processes are very time-consuming, laborious, which directly affects the work efficiency. Use industrial robots instead of manpower to work faster and better. Let’s learn how the industrial robot can load and unload the machine tool.

1. Feeding process of industrial robot

First of all, the X-axis moves to the top of the feeding rack, waiting for the signal that the steel shaft is in place on the rack, and then the claws are opened. It is detected that the Z axis drops to a specific height after both claws are fully open. This is that the steel shaft should be in the claw. After it is detected that there are steel shafts inside both claws, the claw is closed. After both claws are detected to be closed, the Z-axis is raised to the specified height, and then the Z-axis position signal is detected (to prevent the steel shaft from hitting the machine tool). After the Z-axis rising signal is detected, the X-axis machine tool’s chuck moves directly above and then stops moving, and then detects the X-axis position signal. After the X-axis position signal is detected, the Z-axis moves down to a specified height and stops moving, when the axis of the steel shaft is concentric with the machine tool chuck axis, and then the Z-axis position signal is detected.

After the Z-axis signal is detected, the claw is opened and the steel shaft is placed on the two support frames of the lathe. After the claw opening signal is detected, the Z axis rises to the specified height, and the machine tool spindle starts and starts processing.

The feeding time is about 20 seconds. Here is the estimated time according to the running speed. According to the specific height of the machine tool, the height and position of the rack can accurately calculate the feeding time.

2. Blanking process of industrial robot

After the machining of the machine tool is finished and the spindle has stopped rotating, the Z axis begins to drop and the claws open. When it is detected that the Z axis has dropped to a certain height and there are steel shafts inside both claws, the claws are closed. When both claws are detected to be closed, the Z axis is raised to the specified height. When the signal that the Z axis is raised in place is detected, the X axis moves above the lower rack. After the X-axis position signal is detected, the Z-axis moves down to the specified height and stops, and then detects whether the steel shaft has been placed on the discharging rack. After detecting that the steel shaft has indeed been placed on the blanking rack, the claw is opened. After the claw opening signal is detected, the Z-axis begins to rise to the specified height and checks the Z-axis position signal. After the signal that the Z axis is raised in place is detected, the X axis begins to move to the specified position in the direction of the upper rack, and begins to grab a steel shaft to complete the feeding process.

The cutting time is about 20 seconds. Here is the estimated time according to the running speed. The cutting time can only be accurately calculated according to the specific height of the machine tool, the height and position of the cutting rack.

Contact information

24-hour service hotline: 400808 8697

Dongguan dragonfly intelligent technology:

Guangdong Zhongze Intelligent equipment:

Alibaba website: keetops.1688.com

Reception Hotline: 0769-83977797

Business line: 133-0261-9859

Technical hotline: 133-0261-8569

After-sales hotline: 133-0261-3179

Headquarters address: Huangzhuyuan Industrial Zone, Changping Town, Dongguan City, Guangdong Province

Dragonfly Intelligence (Nakazawa Intelligence), founded in 2018, is a leading high-tech enterprise in China, focusing on customization and striving to become a world-class provider of industrial automation equipment, providing complete automation and testing solutions for various industries.

Products serve automotive electronics, mobile computers, home appliances, medical health and other manufacturing enterprises of fully automatic assembly line automation equipment integrated application, standardized equipment research and development, production, sales of high-tech enterprises.

With the advantages of mature standard equipment and huge R & D, production and after-sales service team, Dragonfly Intelligence (Nakazawa Intelligence) will strive to become a leader in the whole line of automation equipment integration application industry. The company continues to follow the business philosophy of “quality, innovation, service and responsibility”, adhering to the values of “achieving customers and achieving employees”, and work together with you to create resplendence!

Non-standard customized equipment, automatic soldering machine, automatic glue dispensing machine, automatic locking screw machine, automatic assembly equipment

Briefly describe the main program principle of industrial robot assembly workstation?

The industrial robot automatic assembly workstation mainly realizes the complete automation of loading and unloading, reducing the manpower, the automatic machinery adopts a modular structure, and various construction modules realize specific movements and functions. the silo feeding device is one of the most typical automatic feeding mechanisms in the automatic machinery, which is combined with the unloading device composed of a cylinder. It forms a typical automatic loading and unloading mechanism on the automatic special machine, which is widely used in a variety of automatic assembly or processing equipment.

Install the loading and unloading robot and confirm what the contents of the box are.

Loading and unloading robot is a kind of automatic equipment, which can be used for material transportation and handling on industrial production line. Its installation needs to consider the following steps:

1. Determine the position of the robot: determine the installation position of the robot according to the requirements of the production line to ensure that the robot can load and unload materials smoothly.

two。 Installation robot: assemble and install the robot according to the instructions of the robot, and debug and test the electrical and software.

3. Connect and configure the system: connect robots and other devices for network configuration and parameter setting of the system.

4. Writing program: write the operation program of the robot, set its working mode and running logic according to the requirements of the production line.

When confirming the contents of the box, you can use the following ways:

1. Scan or identify the goods through bar code or RFID technology to confirm whether the packing content is correct.

two。 The visual recognition technology is used to identify the image of the boxed goods in order to judge whether they meet the requirements.

3. Cooperate with personnel for human-computer interaction, data entry and inspection to ensure the quantity and quality of boxed goods.

4. Place labels or marks in each box to record the name, quantity and bar code of the items contained in the box, so as to facilitate follow-up management and tracking.

How does Dahuan AG-95 claw help the automatic process of loading and unloading?

In all kinds of industrial production, jaw and robot have been widely used in the industrial automation process of loading and unloading. When loading and unloading, the robot equipped with electric claw has the advantages of convenient operation and high efficiency, which can not only improve the production quality of products, but also avoid workers’ monotonous and heavy work on the production line for a long time.

Dahuan AG series joint adaptive claws can cooperate with collaborative / industrial robots to complete logistics handling, loading and unloading, assembly, testing and sorting applications with different loads, supporting plug-and-play with all mainstream collaborative robot brands on the market, easy to program and control.

The processes of loading, unloading and cleaning of machine tool parts are laborious and time-consuming, which greatly affects the work efficiency. However, the robot can be used in the loading and unloading process, and the robot equipped with claw can accurately grasp the workpiece and transport it to the desired position. Dahuan AG gripper can adaptively switch parallel and envelope grasping modes according to object shape, which greatly improves the stability of grasping, simplifies the technological process, improves the accuracy of work completion, saves human resources, and greatly reduces the loss of manual operation.

As the official agent of Dahuan claw, Xianyang Technology can not only provide customers with preferential purchase prices, but also provide perfect after-sales and warranty services. By showing the ecology, customers can quickly find suitable robot bodies and accessories, and quickly deploy industrial applications based on 3D machine vision products.

What are the technological processes of the machine tool loading and unloading robot?

The technological process of machine tool loading and unloading robot includes automatic grasping of workpiece, Xin Tai Ming feeding, unloading, loading, workpiece shifting and flipping, workpiece reordering processing and so on. The combination of machine tool loading and unloading robot and CNC machine tool can greatly save labor costs and improve production efficiency.

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