Article catalogue:
- 1 、Otc robot step returns instruction usage
- 2 、The programming method of the second protection welding machine
- 3 、Please briefly describe the operation steps of the automatic welding machine.
Otc robot step returns instruction usage
The first step of the OTC welding robot programming step tutorial:
Find a job origin for the OTC welding robot: click the “program” on the teaching box, enter 9999, press “OK”, press “forward check”, and the yellow current step is displayed on the teaching box.
Step 2 of the programming procedure tutorial for OTC welding robot
Create an empty program: click the program on the instruction box to enter an empty program number and press record.
Step 3 of the programming procedure tutorial for OTC welding robot
Find the starting point of welding, find it and press “record”.
OTC welding robot programming step 4:
On the teaching box, switch the coordinates to “tool” coordinates, press “Z+” to raise the welding torch around the 10cm of the workpiece, move the cursor on the teaching box to the previous step (press “Action may + ↑”, then press “Action may + insert”, press “OK”.
OTC welding robot programming step 5: press “forward check” to the welding start point, enter the welding start command “AS”, change to good current, voltage and welding speed, and then press “write” (if there is no need to change the current, voltage and welding speed directly “write”).
Step 6 of the OTC welding robot programming procedure tutorial:
Find the location of the welding end point, and change the command “JOINT point” to “Lin line” (press the “action may be + 8”) command and press “record”.
OTC welding robot programming step 7:
Enter the welding end command “AE” (press “Action may + AE”) and press “write”.
OTC welding robot programming step 8:
Change the coordinates to “tool” coordinates, press “Z +” to raise the welding torch about the distance from the workpiece 10cm, change the command to “JOINT point” or “Lin line”, press record.
OTC welding robot programming step 9:
Click the steps on the teaching box, enter “1” and press “OK” after calling the steps, “forward check” the robot to the first step, then click the “steps” on the teaching box to find the “final steps”, press “OK”, and press “record”.
Step 10 of the OTC welding robot programming step tutorial:
Enter the terminal command END: press “Action may + END”.
The programming method of the second protection welding machine
Second, how does the welding robot weld (the best welding method for the pulse gas welding robot)
Second, how does the welding robot weld (the best welding method for the pulse gas welding robot)
16:29 on September 11, 2022
Welding robot technology is the application of industrial robot technology in the field of welding. The action of the welding end and the welding process can be controlled simultaneously according to the preset program, and can be reprogrammed according to different occasions. The application of welding robot aims to improve welding productivity, improve quality stability and reduce cost. How to operate gas shielded welding robot welding?
1. Programming: technicians need to program the welding robot, construct the trajectory and posture of the welding torch in the programming software, set the solder joint position according to the workpiece drawing, and input the control system to operate after programming.
two。 Start the machine, connect the welding power source of the welding robot, check whether the equipment is started, put the workpiece on the welding fixture, start the operation on the corresponding control panel according to the welding station, and start the welding operation. During the welding process, the operator needs to stay away from the welding area to avoid injury accidents.
3. The operator keeps the instructor away from the welding robot and adjusts the welding parameters according to the welding quality until the welding quality is stable.
4. Welding robot has its own detection function. If any abnormality occurs in the welding process, an alarm signal will be issued. The operator will check according to the alarm signal. If there is a failure, it needs to be reported to the maintenance personnel. The welding robot will stop the welding operation to protect the body from harm.
(welding robot)
5. After welding, check the welding quality of the workpiece, and adjust accordingly, and remove the workpiece after inspection.
6. The maintenance personnel carry out daily maintenance to the welding robot, which can not only prolong the service life of the welding robot, but also stabilize the welding quality.
The operation of welding robot?
1. A reasonable welding sequence is selected to reduce welding deformation, and the welding sequence is determined according to the length of the welding torch path.
two。 The space transition of welding torch requires a short, smooth and safe moving path.
3. Optimize welding parameters. In order to obtain the best welding parameters, the working samples are made for welding test and process evaluation.
4. Use reasonable positioner position, welding torch posture and welding torch position relative to the joint. After the workpiece is fixed on the locator, if the weld is not in the ideal position and angle, the locator needs to be adjusted continuously in the programming process to make the welding seam reach the horizontal position one by one according to the welding sequence. At the same time, the position of each axis of the robot should be constantly adjusted to reasonably determine the position and angle of the welding torch relative to the joint and the extension length of the welding wire. After determining the position of the workpiece, it is difficult to observe the position of the welding torch relative to the joint through the programmer’s eyes.
5. Insert the gun cleaning program in time. After compiling the welding procedure of a certain length, the cleaning procedure of the welding torch should be inserted in time to prevent the welding splash from blocking the welding nozzle and conductive nozzle, ensure the cleanliness of the welding torch, improve the service life of the nozzle, ensure reliable arc ignition and reduce welding spatter.
6. Generally speaking, the programming can not be completed in one step. It is necessary to constantly check and modify the program in the process of robot welding, adjust the welding parameters and the posture of the welding torch, so as to form a good program.
Welding robot is an industrial robot engaged in welding including cutting and spraying, which mainly includes two parts: robot and welding equipment. Among them, the robot is composed of robot body and control cabinet hardware and software.
Please briefly describe the operation steps of the automatic welding machine.
First, get ready for work
Carefully check the robot operating panel, teaching device, system main operation box, secondary operation box “emergency stop” open, and then the secondary operation box “operation ready” to start, open the external shaft servo and read the external shaft position data; the system is ready for operation, automatic status, touch screen displays automatic welding screen.
Second, parameter setting
First enter the password to enter the parameter setting screen. The robot program is set to correspond to the rotation form, and the workstation 1 ~ 2 sets the values from 1 to 10, corresponding to the robot welding program, the P201 to P210 program of station 1, and the P301 to P310 program of station 2, respectively. the corresponding rotation form must be changed when the robot program is changed. when the rotation form is changed, the system first gives an alarm, and the alarm disappears after the operation “error reset” for 3 seconds. In order to confirm the correspondence between the rotation and the robot program, (for more information, see the robot settings below), then operate “station-1 / station-2” to switch stations 1 and 2, adjust the flip steps to be set or reached by “+” and “-“, rotate the spindle of the operation station 1can2 to the specified angle, and click “position confirmation” + “stop in the middle of the system main operation box” for 2.5 seconds. After the prompt of “waiting” to change “end” appears, complete the location confirmation and memory of the selected station and the current step. Please use this button with caution.
III. Automatic operation instructions
1. Teaching robot program
2. Press the “Robot start” button to start the robot servo and enter the automatic mode respectively, at the same time, put the manual / automatic master switch to the automatic side, observe the touch screen to display the system information, and press the start button with both hands when the conditions are met.
3. The protective door falls and the protective curtain on the corresponding station side rises. After the protective door is in place, the robot program is executed.
The above are all the contents of the automatic welding equipment video operation tutorial. Users should operate the welding equipment correctly according to the contents of the tutorial in order to make the machine play normally, improve the appearance quality of the weldment, and ensure the stability of product quality. it is an indispensable automatic equipment in industrial production. With the continuous improvement of robot technology, I believe that robots in the future will create more value for the society.
This is the end of the introduction of the self-study course of welding robot and the teaching video of welding robot. I wonder if you have found the information you need? If you want to know more about this, remember to collect and follow this site.