The beverage sealing machine plays a vital role in the production line, which can seal the beverage bottles quickly, accurately and efficiently. However, when the beverage sealing machine stops working suddenly, it will not only affect the production efficiency, but also bring economic losses to the enterprise. So, what is the reason for the sudden shutdown of the beverage sealing machine? Today, we invite an experienced maintenance master of the beverage sealing machine to reveal the reasons for the sudden shutdown of the beverage sealing machine and the solutions.
I. the reason for the sudden shutdown of the beverage sealing machine
1. Electrical fault
The beverage sealing machine needs to consume a lot of electric energy in the production process. If the electrical part fails, it will cause the beverage sealing machine to stop working. For example, poor power line contact, motor damage, controller failure and so on.
two。 mechanical failure
The mechanical part of the beverage sealing machine is the key part of the sealing operation. If the mechanical part fails, it will also lead to the shutdown of the beverage sealing machine. For example, the transmission chain is loose, the transmission belt is worn, the mechanical parts are damaged and so on.
3. Aerodynamic fault
The beverage sealing machine needs to use pneumatic components in the sealing operation. If the pneumatic components fail, it will also lead to the shutdown of the beverage sealing machine. For example, poor cylinder sealing, insufficient gas source pressure, gas path blockage and so on.
2. The solution to the sudden shutdown of the beverage sealing machine
1. Solutions to electrical faults
First of all, check whether the power supply line is in good contact, and if the contact is bad, it should be reconnected. Secondly, check whether the motor is damaged, and if it is damaged, the motor should be replaced. Finally, check whether the controller is faulty, and if so, the controller should be replaced.
two。 The solution of mechanical failure
First of all, check whether the transmission chain is loose, if so, it should be adjusted. Secondly, check whether the drive belt is worn, and if it is worn, the drive belt should be replaced. Finally, check whether the mechanical parts are damaged, and if so, replace the mechanical parts.
3. Solutions to Pneumatic faults
First of all, check whether the cylinder seal is good, if the seal is bad, the cylinder seal should be replaced. Secondly, check whether the gas source pressure is enough, if not, should increase the gas source pressure. Finally, check whether the gas path is blocked. If it is blocked, it should be cleaned.
Third, how to avoid the sudden shutdown of the beverage sealing machine?
1. Regular maintenance
The beverage sealing machine needs to run frequently in the production process, so regular maintenance is very necessary. Regular maintenance can check the normal operation of various parts of the beverage sealing machine, find the fault in time and repair it, so as to avoid the expansion of the fault.
two。 Pay attention to maintenance
The beverage sealing machine needs to use lubricating oil frequently in the production process, so it is very necessary to maintain the lubricating oil. The maintenance of lubricating oil can prolong the service life of the beverage sealing machine and improve the production efficiency of the beverage sealing machine.
3. Reasonable use
The beverage sealing machine needs to be operated in accordance with the prescribed operating procedures in the production process to avoid failures caused by improper operation. At the same time, it is also necessary to make rational use of the beverage sealing machine to avoid overheating caused by long-time continuous operation, thus affecting the service life of the beverage sealing machine.
To sum up, there are many reasons for the sudden shutdown of the beverage sealing machine, but as long as we master the solution, we can quickly restore the normal operation of the beverage sealing machine. At the same time, we also need regular maintenance, pay attention to maintenance, rational use of beverage sealing machine, in order to ensure the normal operation of beverage sealing machine and improve production efficiency.