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Video of simple palletizer (complete set of operating rules for stacker)

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How to operate the palletizer equipment correctly

How to operate the palletizer equipment correctly? The operation method of the palletizing production line is very important, the correct operation method can ensure that you get twice the result with half the effort, but also improve your production efficiency and product quality. The normal operation of the palletizer production line configured by Lefu is the foundation of output and sales. Lefu suggests that customers should pay attention to the operation of the related equipment of the palletizing production line.

If users want to operate the complete set of palletizing production line equipment correctly, they must first have a detailed understanding of the characteristics and technology of the production line equipment, and carefully understand the working principle of the production line and the major matters needing attention.

How to operate the palletizer equipment correctly?

The palletizer equipment produced by Lefu is more green, environmentally friendly and safe, and always provides the best after-sales service and support for the enterprise with the best equipment and superb technology. if you have more questions about the parameters and quotation of the palletizer, please click “online consultation” on the right to consult our customer service staff.

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What is the use of automatic palletizer?

Nowadays, the automation level of robot palletizer has improved a lot, but the problem that does not cause accidents should not be underestimated, otherwise it is still possible to cause accidents. In order to ensure that the robot palletizer can complete the stacking operation with high speed and stability without accidents, on the one hand, it is necessary to take protective measures, on the other hand, it is necessary to operate and use the equipment correctly.

During the operation of the robot palletizer, there is no reasonable protection for the export of materials, just through a warning sign or a workflow that needs to be isolated is far from enough. After the risk is reduced, there should be no accident, and then consider taking corresponding measures.

When maintenance workers carry out maintenance at the bottom of the robot palletizer, if the equipment is not equipped with a mechanical locking device, it is easy to cause squeeze injury due to the falling of the stacking device, so the protective devices in each area are essential for the robot palletizer.

For those who open the interlock switch to enter the dangerous area, due to the failure of the lifting part of the stacker, such as a broken chain, if the part of the stacker does not have a mechanical locking device or check valve, the platform of the stacker will fall.

In order to avoid such accidents, in addition to requiring no accident protection devices, it is strictly forbidden for personnel to open the interlock switch of the robot palletizer at will and enter the dangerous area. Every operation of the equipment should be carried out in strict accordance with the specifications in order to eliminate the hidden danger of accidents.

Shandong Da Zhi Cong Intelligent equipment Co., Ltd.

What is the difference between a palletizer and a stacker?

Literally, the palletizer and the stacker are easily confused as the same machine, because they both seem to accumulate. But in fact, the use of the two machines is different, so what is the difference between the palletizer and the stacker?

The palletizer is a kind of machine which can put the cartons that have been packed into containers on pallets and pallets (wood, plastic) according to a certain arrangement, and stack them automatically, which can be stacked in multiple layers, and then pushed out, which is convenient for forklift trucks to transport to the warehouse for storage.

The stacking machine is a kind of crane which uses forks or strings to grab, carry and stack or access unit goods from high shelves (see unit transportation). It is a kind of storage equipment (see material handling machinery), which is divided into bridge stacking crane and roadway stacking crane.

The difference between the two machines is that the palletizer can be palletized in a certain order and direction. And the stacker can’t operate in this way.

How to distinguish between palletizing

There are many types of palletizers, including Cartesian coordinate palletizers set to work on fixed tracks, fully hinged palletizers with strong adaptability and mobility, and parallelograms with more complex installation. Today, the most common palletizers on the market include:

1) Linear horizontal multi-joint palletizer: the linear horizontal multi-joint palletizer has the same stability and higher working efficiency as the full-joint robot, and has the same cylindrical coordinate system as the parallelogram structure stacker. It is also the lowest cost of rectangular stacker structure.

2) parallelogram palletizer: parallelogram palletizer is magnified by two linear axes through complex hinge structure. It has a large number of parts and complex installation, but it does not need algorithm support, so most low-end palletizers are based on the prototype of this structure.

3) full joint palletizer: full joint stacker has four degrees of freedom, that is, four rotary joints. It has strong applicability and is widely used in cartons, plastic boxes, bottles, bags, buckets and films. The palletizing structure of packaging products and canned products is simple, the action is stable and reliable, the palletizing process is fully automatic, and there is no need for human intervention in normal operation.

4) Cartesian coordinate palletizer: Cartesian coordinate palletizer is also known as truss stacker or gantry stacker. It is a single-axis machine tool driven by XYZ Cartesian coordinate system, servo motor and stepper motor. The arm is the basic unit of work, which can reach any point in the XYZ 3D coordinate system and follow a controllable trajectory.

Working principle of palletizer

The palletizer is to put the cartons that have been packed into containers on pallets and pallets (wood, plastic) according to a certain arrangement code, which can be stacked automatically, which can be stacked in multiple layers, and then pushed out to facilitate forklift transportation to the warehouse for storage. This equipment adopts PLC+ touch screen control to realize intelligent operation and management, which is simple and easy to master. The labor force and labor intensity can be greatly reduced. The palletizer is the equipment in which the bags, cartons or other packaging materials transported by the conveyor are automatically stacked and transported according to the working mode required by the customer.

How it works:

A layer of workpieces on the plate that meet the requirements of the pallet, and the plate and the workpiece move forward until the vertical surface of the pallet. The upper stopper rod drops, the other three sides position the stopper bar to start and clamp, and the plate resets at this time. Each workpiece falls to the pallet plane, the pallet plane is 10mm away from the bottom of the plate, and the pallet drops one workpiece height. Repeat the above until the pallet stack meets the set requirements.

Where can I make a fully automatic palletizing robot?

Manufacturers of fully automatic palletizing robots include Shenzhen Lande Intelligent Robot Co., Ltd., Shandong Weihaosi Intelligent Storage equipment Co., Ltd., Shenzhen Hexi Intelligent equipment Co., Ltd., Shanghai Haojia Robot Co., Ltd., Shandong Haoyu Automation equipment Co., Ltd.

Shenzhen Lande Intelligent Robot Co., Ltd.

Shenzhen Lande Intelligent Robot Co., Ltd., located in Shenzhen Longhua District Hatching Park, is a comprehensive high-tech enterprise integrating scientific research, design, production, maintenance and sales. Its developed products include: CCTV pipeline inspection robot series, pipeline QV periscope series, environmental protection robot series, trenchless repair robot series, underwater robot series, QV rapid detector and other products.

Shenzhen Hexi Intelligent equipment Co., Ltd.

Production and sales of plug-in machines: vertical plug-in machine, horizontal plug-in machine, conjoined horizontal plug-in machine, discharge machine, main products: plug-in machine, wave soldering, reflow soldering. Business scope: plug-in machine; soldering machine; reflow soldering machine; other non-destructive testing instruments; other plate making and printing machinery.

3. Shanghai Yujia Robot Co., Ltd.

Robot manufacturing, processing (limited to branches), wholesale and retail, engaged in technology development, technology transfer, technology consultation and technical services in the field of robotics and intelligent science and technology, automation equipment, instrumentation, laboratory equipment wholesale, retail, mechanical equipment, mechanical and electrical equipment installation, maintenance, wholesale, retail, own equipment rental, e-commerce (not allowed to engage in financial business).

Shandong Haoyu Automation equipment Co., Ltd.

Shandong Haoyu Automation equipment Co., Ltd. is an excellent manufacturer of steam recovery machine, softening water equipment and flue gas waste heat recovery, providing a new and excellent industrial robot palletizer assembly line winding machine to prepare for the resumption of work of enterprises. Oil barrel palletizer assembly line, feed palletizer fully meet the production requirements and other products.

5. Shandong Weihaosi Intelligent Storage equipment Co., Ltd.

Shandong Weihaosi Intelligent Storage equipment Co., Ltd. is an excellent manufacturer of palletizers, unpalletizers and loaders, providing new and excellent non-standard custom truss loaders and bagged cement automatic loaders. Automatic handling and stacking manipulator, automatic powder truss palletizer, auto lathe unloading robot, mechanism center manipulator loading and unloading and other products.

So much for the introduction of the video of the simple palletizer. Thank you for taking the time to read the contents of this site. For more information about the operation procedures of the palletizer and the video of the simple palletizer, don’t forget to look it up on this site.

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